COUSINS 3300-CTA Manuals

COUSINS 3300-CTA Manuals

Manuals and User Guides for COUSINS 3300-CTA. We have 1 COUSINS 3300-CTA manual available for free PDF download: Instruction & Maintenance Manual

COUSINS 3300-CTA Instruction & Maintenance Manual

COUSINS 3300-CTA Instruction & Maintenance Manual (473 pages)

CONVEYORIZED PLATFORM AUTOMATIC STRETCH-WRAPPING SYSTEM & OPTIONS

Brand: COUSINS | Category: Accessories | Size: 15 MB

Table of Contents

Rapid Checklist
3
Table of Contents
5
1:0 before Starting the Machine
9
2:0 Specific Cautions and Warnings
11
3:0 Machine Description
13
- 3:1 Machine Specifications
  14
  - Control
    14
  - Motors
    14
  - Power
    14
- 3:2 Conveyor Specifications
  15
  - Capacity
    15
  - Drive Train
    15
  - Rollers
    15
4:0 Installation
17
5:0 Set-Up and Operating Procedures
23
5:3 Operating Controls - Inside Control Panel
42
- 5:3:1 PLC Analog Trim-Pots
  42
  - 5:3:1:1 Analog Trim-Pot #V0
    42
  - 5:3:1:2 Analog Trim-Pot #V1 - Decel (Delay) Timer
    43
5:4 Wireless Remote Control
43
- 5:4:1 Wireless Remote Start Push-Button
  44
  - 5:4:1:1 Basic 2-Stage System
    44
  - 5:4:1:2 Multi-Stage System with Optional Powered Infeed Conveyor
    44
5:5 Remote Start / Stop Pendant (Optional)
44
- 5:5:1 Remote Start Push-Button
  45
  - 5:5:1:1 Basic 2-Stage System
    45
  - 5:5:1:2 Multi-Stage System with Optional Powered Infeed Conveyor
    45
- 5:5:2 Remote Stop Push-Button
  45
5:6 Remote Lanyard Start Switch (Optional)
45
5:7 Machine Status Indicator Beacon
46
- 5:7:1 Machine Ready (Green) Status Indicator Beacon
  46
5:8 Super Rapid Thread II™ Prestretch Door Safety Switch
47
5:9 Turntable Speed Adjustment (Optional)
47
5:10 Film Carriage Speed Set-Up
49
- 5:10:1 Carriage Raise Speed
  49
- 5:10:2 Carriage Lower Speed
  49
5:11 Film Carriage Limit Switch Striker Adjustment
49
- 5:12 Auto Load Height Sensing Photo-Eye Adjustment
  50
- 5:13 Film Carriage Safety Switch
  50
6:0 Wrapping a Load
53
7:0 Remedial Adjustment
63
- 7:1 Turntable Soft-Start
  63
- 7:2 Load Toppling or Sliding
  63
- 7:3 Film Tearing & Puncturing
  63
- 7:4 Film Roping Roller
  65
- 7:5 Uneven Top Surfaces
  65
- 7:6 Auto Load Height Photo-Eye False Signals
  66
- 7:7 Top Sheet Application
  66
- 7:8 Reinforcing Band Application
  67
- 7:9 Film Clamp
  68
Maintenance Requirements
69
- Lubrication
  69
- Maintenance Frequency Recommendations
  69
9:0 Maintenance and Adjustments
71
10:0 Trouble-Shooting
87
- 10:1 Trouble-Shooting Operator Interface Fault Messages
  87
- 10:2 Trouble-Shooting Guide
  94
11:0 Parts Lists
107
- Material List
  109
- Cautions
  149
- Mounting
  149
- Wiring Connections
  149
- Specifications
  149
- I/O Circuit Diagrams
  150
- Bgs/Fgs Function
  150
- Stability Indicator
  150
- Timer Function
  150
- Highlights
  151
- Connection Diagram
  151
- Excess Gain Curve
  151
- Photoelectric Reflex Sensor
  151
- Electrical Characteristics
  153
- Setting up Procedure
  153
- Protections
  153
- References
  153
- Inductive Proximity Sensors
  155
- Mechanical Installation
  155
- Electrical Installation
  155
- Installation Precautions
  155
- Machine Cabling Accessories
  156
- Dimensions
  156
- Connection Schemes
  156
- Characteristics
  157
- Typical Applications
  157
- With Neon Lamp
  158
- With LED
  158
- Standard Type
  158
- Product Type
  158
- Contact Rating
  159
- Contact Characteristics
  159
- EN60947-5-1 Performance
  159
- Protective Construction
  159
- Adjustable Rod Type
  161
- Adjustable Roller Arm Type
  161
- Flexible Rod Type
  161
- Spring Wire Type
  162
- Remote Wire Control Type
  162
- Mounting Dimensions
  163
- VL Conduit Adapter
  163
- Spring Type
  163
- Indicator Lighting Circuit
  163
- Wiring
  164
- Applicable Wire
  164
- Head Direction Change
  164
- Product Data Sheet
  165
- Check the Delivery of the Drive
  168
- Check the Line Voltage Compatibility
  168
- Mount the Drive Vertically
  168
- Connect the Drive: Power
  169
- Control Choice
  169
- Apply Power to the Drive
  169
- Set Motor Parameters
  169
- LOCAL Configuration
  170
- REMOTE Configuration
  170
- Set Control Choice
  170
- Menus Structure
  171
- Diagnostics and Troubleshooting
  172
- Drive Does Not Start, no Error Code Displayed
  172
- Fault Detection Codes that Cannot be Reset Automatically
  172
- Remote Keypad Error Messages
  177
- Ordering Example
  184
- SE Encore Speed Reducers
  185
- Selection
  186
- Mounting Positions
  186
- Shaft Alignment and Loading
  186
- Mounting Considerations
  186
- Sealed Vs. Vented Speed Reducer
  187
- Speed Reducer Assembly
  187
- C Face Motor Mounting
  187
- Change in Speed Reducer Operating Temperature
  188
- Ingestion of Air and Contaminant by a Radial Seal
  189
- The Effects of Temperature and Pressure on Seal Operating Life
  189
- Courtesy of Parker Hannifin Corporation
  189
- Performance Issues with Bladders and Expansion Chambers
  190
- SE Encore Venting Solution Is a Standard Feature
  191
- Maintenance
  191
- Factory Filling and Universal Mounting
  191
- Ambient Temperature
  192
- Initial Start-Up
  192
- Oil Change Instructions
  192
- Long Term Storage or Infrequent Operation
  192
- Oil Seals and Wear Components
  193
- Low Input Speeds
  193
- Oil Temperature
  193
- Grease Fittings
  193
- Warnings and Cautions
  196
- Lock-Out/Tag-Out
  196
- Grounding
  196
- Protective Guarding / Loose Clothing, Etc.
  196
- Troubleshooting
  198
- Safety Notes
  199
- Safety & Information Symbols
  199
- Safety Warnings
  199
- Transportation and Handling
  199
- Disposal
  200
- Commissioning after Long-Term Storag
  201
- Long-Term Storage
  201
- Commissioning
  201
- Storage & Commissioning
  201
- Unit Installation
  202
- Installation Site
  202
- Mounting Position
  202
- Reducer Mounting
  202
- Concrete Foundation
  203
- Bolt Connections for Footed & Flange Mounted Units
  203
- Mounting the Prime Mover
  203
- Vent Locations
  204
- Harmful Situation
  204
- Safety Notice
  205
- General Instructions
  205
- Brake Operation
  205
- Installation & Maintenance
  205
- General Selection Considerations
  206
- Brake Torque Adjustment
  206
- Spanner Nut Adjustment
  206
- Brake Control Rectifiers
  207
- Rectifier Advantages
  207
- Rectifier Types
  207
- Brake Switching Options
  207
- GVE/GHE Dimensions
  208
- GUE Dimensions
  208
- GVE/GHE Braking Methods
  208
- PMG 500 Push-Hybrid Rectifier
  209
- Fast & very Fast Stopping (DC-Switching)
  209
- Standard Stopping (Ac-Switching)
  209
- General Maintenance
  211
- Brake Hand-Lever Installation and Adjustment
  211
- Brake Air Gap
  211
- Hand Release Lever (HL)
  211
- Setting the Brake Air Gap
  212
- Brake Air Gap Settings
  212
- Brake Rotor (Brake Disc) Wear Assessment
  213
- Optional Brake Accessories
  213
- Locking Hand Release Lever (FHL)
  213
- Required Tools
  213
- Parts List - Precima Brakes
  214
- Spare Parts
  214
- Brake Times & Electrical Selection
  215
- Recommended Applications
  215
- Typical Connection Diagrams
  217
- Typical Connection Diagrams - Single Phase Motors
  221
- Troubleshooting Information
  222
- Installation & Operating
  223
- Order and Product Data
  224
- Contents
  224
- Overview
  225
- Motor Types
  225
- Enclosure Types
  225
- Totally Enclosed Fan Cooled (TEFC)
  225
- Nameplate Data
  226
- Motor Nameplate Information
  226
- Motor Options and Nomenclature
  227
- Motor Nomenclature
  227
- Ordering Examples
  227
- Application Conditions
  228
- Transportation
  228
- Storage
  229
- Safety Considerations
  229
- Five Safety Rules
  229
- Qualified Personnel
  229
- Safety Considerations Ctd
  230
- General Warnings and Cautions
  230
- Verification
  231
- Bearing Lubrication
  231
- Checking the Insulation
  231
- Electrical Connections
  232
- Terminal Board and Grounding Screws
  232
- Terminal Box Cover Screws
  232
- Wiring Diagrams
  233
- Frames 63-132
  233
- Frames 160 +
  233
- Motor Accessories
  235
- Blower Cooling Fan (Option F & FC)
  235
- Thermostats (Option TW and Option 2TW)
  236
- Space Heaters (Option SH)
  236
- Thermistors (Option TF)
  236
- Encoder (Option IG)
  236
- Inspection
  237
- Inspection Guidelines
  237
- Repair
  239
- Removing and Replacing Integral Motors
  239
- Testing
  240
- Removing and Replacing NEMA C-Face
  240
- IEC Fange-Mounted Motors
  240
- Static Testing
  240
- Global Variables
  366
- Conveyor_Outputs
  386
- Faults
  391
- Hmi
  403
- Main
  414
- Outputs
  422

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