Conmet Hub & Rotor Assembly Manuals

Manuals and User Guides for Conmet Hub & Rotor Assembly. We have 1 Conmet Hub & Rotor Assembly manual available for free PDF download: Service Manual

Conmet Hub & Rotor Service Manual (76 pages)

Brand: Conmet | Category: Industrial Equipment | Size: 8 MB

Table of Contents
3
Introduction
5
Conventional Hubs
5
Preset Hub Assemblies
5
Preset Plus Hub Assemblies
5
Inspection
6
Hazard Alert Messages
6
Wheel End Inspection General Guidelines
6
Driver Pre-Trip Visual Inspection
6
In Route Inspections
6
Service Interval
7
Lubrication Analysis
7
Identification
8
Wheel Mounting Systems
8
Hub Pilot Wheel Mounting
8
Ball Seat Wheel Mounting System
8
Identifying Conmet Hub Assemblies
8
Vehicle Identification Number (VIN)
8
Casting Number
8
Machining Number
8
Final Hub Assembly Number
9
Julian Date
9
Conventional Wheel Hubs
9
Preset Wheel Hubs
9
Preset Plus Wheel Hubs
9
Conventional Wheel Hubs
10
Hub Removal and Disassembly
10
Component Inspection and Replacement Hazard Alert Messages
11
Clean and Dry Components
11
Worn or Damaged Components
11
Hub and Component Cleaning
11
Inspecting Bearing Cups and Cones
12
Removing Cups in Aluminum Hubs
12
Removing Cups in Iron Hubs
12
Installing a New Cup in Aluminum Hubs
12
Installing a New Cup in Iron Hubs
12
Wheel Studs
13
Stud Removal
13
Stud Replacement
13
Hub, Drum and Wheel Inspection
13
Abs Tone Ring Inspection (as Applicable)
13
Removal and Installation of Machined Abs Tone Ring
14
Removal and Installation of Stamped Steel Abs Tone Ring
14
Removal and Installation of Bolt on Abs Tone Rings
14
Reassembly
15
Conventional Wheel Hubs Assembly
15
Reinstallation
16
Installing Conmet Conventional Wheel Hubs
16
Spindle Preparation
16
Conventional Hub Installation
16
Manual Bearing Adjustment Procedure (Reference TMC RP618)
17
Service Parts
18
Preset Wheel Hubs
21
Hub Removal and Disassembly
21
Component Inspection and Replacement Hazard Alert Messages
22
Clean and Dry Components
23
Worn or Damaged Components
23
Hub and Component Cleaning
23
Inspecting Bearing Cups and Cones and Bearing Spacer
23
Removing Cups in Aluminum Hubs
23
Removing Cups in Iron Hubs
24
Installing a New Cup in Aluminum Hubs
24
Installing a New Cup in Iron Hubs
24
Wheel Studs
24
Stud Removal
24
Stud Replacement
24
Hub, Drum and Wheel Inspection
25
Abs Tone Ring Inspection (as Applicable)
25
Removal and Installation of Abs Tone Ring
25
Removal and Installation of Stamped Steel Abs Tone Ring
25
Removal and Installation of Bolt on Abs Tone Rings (for Disc Brakes)
26
Reassembly
27
Preset Wheel Hubs
27
Reinstallation
29
Installing the Preset Wheel Hub Assembly
29
Spindle Preparation
29
Mounting the Hub
29
Spindle Nut Torque
29
Service Parts
30
Preset Plus Wheel Hubs
33
Hub Removal and Disassembly
33
Component Inspection and Replacement Hazard Alert Messages
35
Clean and Dry Components
35
Worn or Damaged Components
35
Hub and Component Cleaning
35
Inspecting Bearing Cups and Cones and Bearing Spacer
35
Removing Cups in Aluminum Hubs
36
Removing Cups in Iron Hubs
36
Installing a New Cup in Aluminum Hubs
36
Installing a New Cup in Iron Hubs
36
Wheel Studs
36
Stud Removal
37
Stud Replacement
37
Hub, Drum and Wheel Inspection
37
Abs Tone Ring Inspection (as Applicable)
37
Removal and Installation of Abs Tone Ring
37
Removal and Installation of Stamped Steel Abs Tone Ring
38
Removal and Installation of Bolt on Abs Tone Rings (for Disc Brakes)
38
Reassembly
39
Preset Plus Wheel Hubs
39
Spindle Nut and Spiral Snap Ring Reassembly
40
Reinstallation
41
Installing the Preset Plus Wheel Hub Assembly
41
Service Parts
42
Lubrication
45
Drive Hub Lubrication
45
Steer and Trailer Hubs with Oil Lubricant
45
Trailer Hubs with Semi-Fluid Grease Lubricant
45
Brake and Wheel Installation
47
Caliper Installation
47
Wheel Installation
47
Hub Pilot Wheel Mounting System
47
Ball Seat Wheel Mounting System
48
Wheel Hub and Rotor
50
Wheel Hubs with Conmet Disc Brake Rotors
50
Part Number Identification
50
Rotor Identification
50
10. Hub and Rotor Inspection
51
Hazard Alert Messages
51
Disc Brake Rotor Inspection
51
Heat Checks
51
Cracks
51
Deep Grooves or Scoring
52
Blue Marks or Bands
52
Polished Rotors
52
Martensite Spotted Rotors
52
Grease-Stained Rotors
52
Lining Transfer
53
Clogged or Restricted Vent Holes
53
Rotor Runout
53
Rotor Thickness
53
Rotor Resurfacing
54
11. Hub and Rotor Removal and Disc Replacement
55
Hazard Alert Messages
55
Hub and Rotor Removal
55
Disc Brake Rotor Replacement
55
Part Identification
55
Disc Brake Rotor Replacement
56
Rotor Replacement Procedures
56
Conmet Flat Rotors
56
Conmet hat Rotor
66
Conmet U-Shaped Rotors
67
Wheel Hub and Rotor - Service Parts List
71
Wheel Torque Specifications
72

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Conmet Hub & Rotor Service Manual (76 pages)

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