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Conair W1600-5000 Manuals
Manuals and User Guides for Conair W1600-5000. We have
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Conair W1600-5000 manual available for free PDF download: User Manual
Conair W1600-5000 User Manual (330 pages)
EnergySmart Dryer W Series Models 600 through 5000 with TouchView Technology
Brand:
Conair
| Category:
Dryer
| Size: 33.23 MB
Table of Contents
English
3
Table of Contents
3
I N T R O D U C T I O N
12
Purpose of the User Guide
12
P U R P O S E O F T H E U S E R G U I D E
12
How the Guide Is Organized
12
H O W T H E G U I D E I S O R G a N I Z E D
12
Using the Energysmart Dryer with Your System
13
Your Responsibilities as a User
13
W I T H y O U R S y S T E M
13
At T E N T I O N
14
R E a D T H I S S O N O O N E G E T S H U R T
14
ATTENTION: Read this so no One Gets Hurt
15
How to Use the Lockout Device
16
H O W T O U S E T H E L O C K O U T D E V I C E
16
D E S C R I P T I O N
17
Typical Applications
18
Ty P I C a L a P P L I C a T I O N S
18
How the Energysmart Dryer System Works
19
Specifications: Energysmart Carousel Plus W Series
20
S P E C I F I C a T I O N S : E N E R G y S M a R T C a R O U S E L
20
P L U S W S E R I E S D E H U M I D I F y I N G D R y E R S
20
Dust Collectors
23
D U S T C O L L E C T O R S
23
E N E R G y S M a R T D R y E R C O N T R O L O P T I O N
29
Unknown
31
I N S T a L L a T I O N
31
Installation - General
35
I N S T a L L a T I O N - G E N E R a L
35
Unpacking the Energysmart Dryer System Components
36
Unpacking the Energysmart™ Dryer System
36
Preparing for Installation
37
Positioning the CH Hopper Floor Stand
38
Installation of the HTC Control
39
(Models HTC 30, 60 and 90)
39
(Models HTC 180 and 270)
40
Location and Mounting of the HTC Heater Assembly
41
(Models HTC 30, 60 and 90)
41
(Models HTC 180 and 270)
41
Installing the CH Hopper Cone Section
42
Installing the CH Hopper Door, Upper and Lid Sections
43
Installing the Cyclone (Optional)
47
Installing the Drying Monitor Probe
52
Securing the CH Hopper to the Floor
56
Location and Mounting of the Gastrac Heater
57
Location and Mounting of the Vacuum Pump(S)
60
Positioning the Dryer on the Floor
61
Removing the Cable Tie from the Desiccant Wheel
61
(W600-1000 Models)
61
Installing the Regeneration Exhaust Cover
61
Installing the Return Air Inlet and Air Outlet Adapters
63
Installation - Piping/Hoses
65
Optional Hard Piping Kits
66
Connecting the Heat Sources
67
Gastrac as Heat Source
68
Connecting the Dryer to the Heat Source
69
Connecting the Cyclone Separator (Optional)
71
Installing the Dwyer 641 Air Velocity Transmitter
72
Installing the Process Protection RTD Sensor
76
Location of the Process Material Temperature Probe (RTD)
77
Installing the Return Air Dew Point Line
79
Installation - Main Power Connections
81
Connecting Main Power to the Dryer
82
Connecting Main Power to the HTC
83
(Models HTC 30, 60, 90 and 120)
83
(Models HTC 180 and 270)
84
Connecting Main Power to the Gastrac
86
Connecting Main Power to the Vacuum Pump(S)
87
Installation - Conveying Lines
89
(Optional)
90
Connecting the Conveying Lines to the Receiver(S) (Optional)
90
Connecting the Conveying Lines to the Vacuum Pump(S) and
91
I N S T a L L a T I O N - Wa T E R L I N E
93
Installation - Water Lines
93
Typical Water Lines Installation Drawing
94
Precooler (W600-1000)
95
Connecting the HTC to the HTC Controller
99
C O N N E C T I N G T H E RT D S E N S O R S ( H T C O N L
100
C O N N E C T I N G T H E G a S Tr a C RT D S E N S O R
102
Connecting the Drying Monitor Probe to the Dryer
103
Connecting the Energysmart Dryer Control to System
107
Components
111
Installation - Compressed Air Lines
115
Connecting the Compressed Air Lines (Optional)
116
Installation - Gas Piping and Exhaust Flue
117
Typical Gas Line Installation Drawing
118
Installing the Conair Gastrac
119
I N S T a L L I N G T H E C O N a I R G a S Tr a
120
Connecting the Gas and the Exhaust Flue to the Gastrac
122
Installation - Testing
125
Checking for Proper Air Flow
126
C H E C K I N G F O R P R O P E R a I R F L O W
127
Testing the Variable Frequency Drive (VFD)
129
Te S T I N G T H E V a R I a B L E F R E Q U E N Cy D R I V E ( V F
129
Testing the Installation of the HTC
130
Te S T I N G T H E I N S T a L L a T I O N O F T H E H T
131
Checking the Gas and Electrical Systems of the Gastrac
132
Testing the Installation of the Gastrac
133
Te S T I N G T H E I N S T a L L a T I O N O F T H E G a S Tr a
133
Te S T I N G T H E P R I M a R y R E C E I V E R ( O P T I O N a
135
Te S T I N G T H E S E C O N D a R y R E C E I V E R ( O P T I O N a
137
Configuring the Dwyer 641 Air Velocity Transmitter
139
Configuring the DM-II Drying Monitor
140
Te S T I N G T H E I N S T a L L a T I O N
141
The Energysmart Dryer System Control Panel
144
How to Navigate the Control Screens
145
Control Function Flow Charts
148
Login Flow Chart
148
Operation Flow Chart 2
149
Operation Flow Chart 3
151
Setup Flow Chart 1
152
Equipment Setup Flow Chart 1
153
Equipment Setup Flow Chart 2
154
Communications Setup Flow Chart
155
Example Setpoint Change
156
Control Function Descriptions
157
Copying Files from the Energysmart Dryer System
223
Using Dewpoint
226
Using Optimizer
245
C L E a N I N G T H E P R O C E S S F I L T E R
267
C L E a N I N G T H E R E G E N E R a T I O N F I L T E R
268
C L E a N I N G T H E P R E C O O L E R C O I L S
273
B E F O R E B E G I N N I N G
288
A Fe W wo R D S O F C a U T I O N
289
H O W T O I D E N T I F y T H E C a U S E O F a P R O B L E M
290
Shutdown Alarms
290
S H U T D O W N a L a R M S
293
Cleaning the Aftercooler/Intercooler Coils
293
Energysmart Dryer System Modbus Communications
304
Repair
316
Repair
318
A S S E M B L y
323
M O T O R
325
M O T O R
326
We're here to Help
328
Equipment Guarantee
329
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