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ESEW-0100D
Conair ESEW-0100D Manuals
Manuals and User Guides for Conair ESEW-0100D. We have
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Conair ESEW-0100D manual available for free PDF download: User Manual
Conair ESEW-0100D User Manual (94 pages)
ESE Series Scroll Central Chillers
Brand:
Conair
| Category:
Chiller
| Size: 6 MB
Table of Contents
Table of Contents
4
Foreword
10
Safety Guidelines
11
General Data
12
Table 2 – ESEW Series Dual-Circuit Water-Cooled Condenser Chiller General Data (60 Hz)
13
Table 3 – ESER Series Single-Circuit Remote Air-Cooled Condenser Chiller General Data (60 Hz)
14
Table 4 – ESER Series Dual-Circuit Remote Air-Cooled Condenser Chiller General Data (60 Hz)
15
Table 5 – Remote Air-Cooled Condenser General Data (60 Hz)
16
Pre-Installation
17
Receiving Inspection
17
Unit Storage
17
Installation - Chiller Mechanical
18
Unit Location
18
Rigging
18
Chilled Water Piping
18
Condenser Water Piping
18
Water Pressure Gauges
19
Master Temperature Sensor
19
Figure 1 – Standard Flow Chiller Coolant Circuit Pressure Drop (10 through 30 Ton Single-Circuit Chillers)
20
Figure 2 – Standard Flow Chiller Coolant Circuit Pressure Drop (40 through 80 Ton Single-Circuit Chillers)
21
Figure 3 – Standard Flow Chiller Coolant Circuit Pressure Drop (20 through 160 Ton Dual-Circuit Chillers)
22
Figure 4 – Standard Flow Chiller Coolant Circuit Pressure Drop (80 through 160 Ton Dual-Circuit Chillers)
23
Figure 5 – High Flow Chiller Coolant Circuit Pressure Drop (10 through 25 Ton Single-Circuit Chillers)
24
Figure 6 – High Flow Chiller Coolant Pressure Drop (30 through 50 Ton Single-Circuit Chillers)
25
Figure 7 – High Flow Chiller Coolant Pressure Drop (20 through 50 Ton Dual-Circuit Chillers)
26
Figure 8 – High Flow Chiller Coolant Pressure Drop (60 through 100 Ton Dual-Circuit Chillers)
27
Figure 9 – Condenser Water Circuit Pressure Drop (10 through 30 Ton Single-Circuit Chillers)
28
Figure 10 – Condenser Water Circuit Pressure Drop (40 through 80 Ton Single-Circuit Chillers)
29
Figure 11 – Condenser Water Circuit Pressure Drop (20 through 60 Ton Dual-Circuit Chillers)
30
Figure 12 – Condenser Water Circuit Pressure Drop (80 through 160 Ton Dual-Circuit Chillers)
31
Installation - Remote Air-Cooled Condenser
32
Location
32
Mounted Legs and Lifting (10 Ton Single-Circuit and 20-Ton Dual-Circuit Units)
33
Mounted Legs and Lifting (All Except 10 Ton Single-Circuit and 20-Ton Dual-Circuit Units)
34
Interconnecting Refrigerant Piping
35
Refrigeration Piping Design
35
Figure 13 – Condenser Located with no Elevation Difference
36
Determining Equivalent Line Length
37
Figure 15 - Condenser Located below Chiller Unit
37
Liquid Line Sizing
38
Table 6 – Equivalent Lengths of Fittings
38
Table 7 – Liquid Line Sizes for R410A
39
Discharge (Hot Gas) Line Sizing
41
Figure 17 - Double Discharge Riser
42
Calculating System Refrigerant and Oil Charge
43
Table 9 - Upflow Discharge Line Sizes for R410A (Inches OD)
43
Oil Charge Determination
44
Setting Condenser Fan Controls
44
Installation - Electrical
45
Table 13 – ESEW & ESER Single-Circuit Chiller Electrical Data (60 Hz)
46
Table 14 – ESEW & ESER Single-Circuit Chiller with Standard Flow Pump Set Electrical Data (60 Hz)
47
Table 15 – ESEW & ESER Single-Circuit Chiller with High Flow Pump Set 1 Electrical Data (60 Hz)
48
Table 18 – ESEW & ESER Dual-Circuit Chiller with Standard Flow Pump Set Electrical Data (60 Hz)
50
Table 22 – Dual-Circuit Remote Condenser Electrical Data (60 Hz)
53
General Control Operation
54
System Initialization
54
Home - System Overview
55
System Overview
55
Home - Full Screen
56
Warnings
56
Home - Pump Control (Optional)
57
Pump Control Screen (Optional)
57
Pump VFD Control Screen (Optional)
57
Menu 1 - Overview
58
Table 24 – Menu 1 Functions
59
Menu 1 - Alarms
60
Alarms Active
60
Alarm History
60
Alarm Setup
61
Alarm Glycol
61
Menu 1 - Metric Units/Imperial Units
62
Menu 1 - Compressor Data
62
Compressor Data Screen
62
Compressor Data Screen - Interlocks
63
Figure 31 – Circuit Data Screen (Remote Air-Cooled Condenser Chiller)
63
Figure 33 – Critical Interlocks
64
Menu 1 - Modbus/Bas
65
Modbus RTU/BAS Setup Screen
65
Menu 1 - EXV1 Expansion Valve Setup
66
EXV1 Expansion Valve Setup Screen
66
Menu 1 - EXV2 Hot Gas Bypass Setup
67
EXV2 Hot Gas Bypass Setup Screen (Optional)
67
Menu 1 - Water Regulating Valve (WRV) Setup
68
WRV Water Regulating Valve Setup Screen
68
Menu 1 - Compressor Staging/Pid
69
Compressor Staging Setup Screen
69
Compressor Staging Graph Screen
70
Compressor Staging Local Screen
71
Menu 1 - Inputs/Outputs
72
Inputs / Outputs Screens
72
Menu 1 - Temperature Offsets
73
RTD Temperature Offset Adjustment
73
Menu 1 - Process Control
74
Leaving/Entering Sensor Selection
74
Menu 1 - Pumps Setup
75
Pump Setup Screen
75
Menu 1 - Tank Setup
76
Tank Setup Screen
76
Menu 1 - Counters
77
Counters Screens
77
Menu 2 - Overview
78
Menu 2 - Hardware Options Selected
79
Hardware Options Screen
79
Menu 2 - Date/Time
80
Menu 2 - System Menu
80
Menu 2 - Defaults
80
Menu 2 - Remote Setpoint Setup
81
Figure 58 – Factory Settings Restored
81
Menu 2 - Remove SD Storage
82
Menu 2 - Trending
82
Menu 2 - Remote Mode
82
Menu 2 - PLC Link Setup
83
PLC Link (Master/Slave) Setup Screen
83
Start-Up
84
Step 1 - Connect Main Power
84
Step 2 - Fill Coolant Circuit
85
System Fill Water Chemistry Requirements
85
Step 3 - Check Condenser
86
Water-Cooled Condenser Check
86
Remote Air-Cooled Condenser Check
86
Step 4 - Check Refrigerant Valves
86
Table 33 – Fill Water Chemistry Requirements
86
Step 5 - Verify Freezestat Setting
87
Step 6 - Turn on Control Power
87
Step 7 - Establish Coolant Flow
87
Step 8 - Intial Unit Operation
87
Low-Ambient Start-Up (Remote Condensers)
87
Menu 2 - Touch Calibration
84
Preventive Maintenance
88
Once a Week
88
Once a Month
89
Once Every Three Months
89
Once a Year
89
Cleaning the Operator Interface
90
General Troubleshooting
90
Preventive Maintenance Checklist
92
Drawings
92
Warranty Information
93
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