Columbus McKinnon Magnetek IMPULSE-VG+ 5 Series Manuals

Manuals and User Guides for Columbus McKinnon Magnetek IMPULSE-VG+ 5 Series. We have 1 Columbus McKinnon Magnetek IMPULSE-VG+ 5 Series manual available for free PDF download: Technical Manual

Columbus McKinnon Magnetek IMPULSE-VG+ 5 Series Technical Manual

Columbus McKinnon Magnetek IMPULSE-VG+ 5 Series Technical Manual (285 pages)

Variable Frequency/Vector Crane Controls

Brand: Columbus McKinnon | Category: Control Unit | Size: 18 MB

Table of Contents

Table of Contents
5
1 Introduction

9
- How to Use this Manual
  10
- General Information
  11
  - Assessing the System Requirements
    11
  - Assessing the VFD Environment
    11
- Specifications
  12
2 Installation

18
- Environmental Requirements
  18
- System Components
  19
  - Standard Components
    19
  - Optional Components
    19
  - As-Required Components
    19
  - Required Control Components
    19
- Long-Term Storage and Capacitor Reforming
  20
  - Capacitor Reforming Procedure
    20
- Installation Orientation
  22
- Recommended Installation Clearances
  22
- Optional Side-By-Side Installation
  23
- VFD Derating
  24
  - Temperature Derating
    24
  - Altitude Derating
    24
- Dimensions (Open-Chassis)
  25
3 Wiring

32
4 Getting Started

62
- Overview
  62
  - Checks before Powering
    62
  - Precautions
    62
- Using the Keypad
  62
  - Keypad LED and Button Functions
    63
- Parameters
  64
  - Parameter Menus
    64
  - Menu Structure
    65
  - Initial Setup
    67
- Auto-Tuning
  75
5 Programming Advanced Features

78
- Application Parameters
  78
  - Frequency References
    78
  - Reference Limits
    80
  - Operation Mode
    81
  - Stopping Method
    82
  - Motor Rotation Change
    84
  - Input Scan Time
    84
  - Run Select
    85
  - Acceleration/Deceleration Time
    87
  - Accel/Decel Time Switching Frequency
    88
  - Jump Frequencies
    89
  - Offset Frequencies
    90
  - Field Forcing
    90
- Crane & Hoist Functions
  91
  - Quick Stop
    92
  - Reverse Plug Simulation
    93
  - Micro-Speed
    94
  - End of Travel Limits
    95
  - Phantom Stop
    96
  - Hook Height Measurement
    96
  - Electronic Programmable Limit Switches (EPLS)
    97
  - Upper/Lower Limit Bypass
    99
  - Analog Input Programmable Limits
    101
  - Hook Height Set Points
    102
  - Load Float
    102
  - Load Share (Torque Following)
    103
  - Load Check
    104
  - Ultra-Lift
    107
  - Torque Limit
    109
  - Anti-Shock
    111
  - Torque Time Filter
    113
  - Traverse Torque Limiter
    113
  - No Load Brake (NLB) Hoist
    113
  - Emergency Lift
    117
  - Slack Cable Detection
    119
  - Snap Shaft Detection
    120
  - Brake Delay Timers
    121
  - On/Off Delay Timers
    122
  - Maintenance Timers and Counters
    122
  - MFDO Delay Timer Function
    123
  - Inch Control
    124
  - Index Control
    125
  - Sway Control
    127
- Tuning
  135
  - DC Injection / Short Circuit Braking
    135
  - Slip Compensation
    136
  - Torque Compensation
    137
  - Automatic Speed Regulator (ASR) Tuning
    138
  - Torque Control
    141
  - Dwell
    143
  - S-Curve Acceleration/Deceleration
    144
  - Duty & Carrier Frequency
    146
- Motor Parameters
  147
  - Voltage/Frequency (V/F) Pattern for Motor 1
    147
  - Motor 1 Parameters
    154
  - Voltage/Frequency (V/F) Pattern for Motor 2
    156
  - Motor 2 Parameters
    157
  - Test Mode
    157
- Option Card Parameters
  159
- Control I/O Parameters
  168
  - Digital Inputs
    168
  - Digital Outputs
    176
  - Analog Inputs
    184
  - Analog Outputs
    187
  - Modbus Communication
    189
  - Pulse Train Input/Output
    191
  - Virtual Inputs/Outputs
    192
- Protection Parameters
  193
  - Motor Protection
    193
  - Power Loss Ride through
    195
  - Stall Prevention
    196
  - Speed Detection
    197
  - Torque Detection
    199
  - Hardware Protection
    203
  - Automatic Fault Reset
    205
- Special Adjustment
  207
  - Hunting Prevention
    207
  - Auto Frequency Regulator (AFR)
    208
- Keypad and VFD Configuration
  209
  - Keypad Display
    209
  - Keypad Operation
    211
  - Maintenance Monitors
    213
  - User Stored Data
    214
- Monitors
  215
6 Troubleshooting

222
- Troubleshooting the VFD
  222
  - Maintenance and Inspection
    222
- Troubleshooting Encoder and Brake Faults and Alarms
  236
  - DEV-Speed Deviation Fault
    236
  - PGO-X-S/PGO-X-H-Pulse Generator Signal Fault
    237
  - BE1-Rollback Fault
    238
  - BE2-Torque Proving Fault
    238
  - BE3-Brake Release Fault
    239
  - BE6-Brake Proving Alarm
    240
  - BE8-Brake Slipping Alarm
    241
  - OC-Over Current Fault
    241
- Auto-Tuning Errors
  242
- Option Card Faults
  244
- Copy Function Errors
  247
- Power Section Check
  248

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