Columbia ParCar Expediter EX21-24A Manuals

Manuals and User Guides for Columbia ParCar Expediter EX21-24A. We have 1 Columbia ParCar Expediter EX21-24A manual available for free PDF download: Service Manual

Columbia ParCar Expediter EX21-24A Service Manual (94 pages)

Designed to be driven over smooth surfaces in and around places such as warehouses and factories.

Brand: Columbia ParCar | Category: Electric Vehicles | Size: 5 MB

Table of Contents
2
Section 1 - Safety

5
- Overview
  5
- Safety Information
  6
- Antidotes
  6
- Safety Preparations
  7
- Decals
  7
Section 2 - General Information

8
- Vehicle Description
  9
- Vehicle Identification Number (Vin)
  9
- Vin Matrix
  9
- Safety Committee
  10
- Operation
  10
- Vehicle Specifications
  10
  - Vehicle Controls
    11
- Pre-Operation Inspections
  12
- Operation Checklist
  12
Section 3 - Maintenance

14
- Periodic Maintenance
  14
- Batteries
  17
- Chassis Lubrication
  17
Pedal

17
- Lifting Instructions
  17
- Tools Required
  17
- Lifts
  17
  - Hoisting the Rear of Vehicle
    18
  - Hoisting the Front of Vehicle
    18
    
    Floor Jack Procedure
    18
    
    Lifting the Rear of Vehicle
    18
    
    Lifting the Front of Vehicle
    18
    
    Jack Stands
    18
  - Vehicle Storage
    18
- Returning Vehicle to Service
  20
- Transporting the Vehicle
  20
- Torques and Metric Conversion Factors
  20
  - Pre-Troubleshooting Steps
    23
  - Battery Testing
    23
Section 4 - Trouble Shooting

23
Section 5 - Accelerator & Brake System

33
- Accelerator Pedal
  33
- Mechanical Brake System
  33
  - Periodic Brake Inspection
    34
- Annual Brake Inspection
  34
- Mechanical Rear Drum Brake
  34
- Disassembly
  34
  - Brake Drum Service 1
    36
  - Reassembly
    36
- Brake Strip Replacement
  36
  - Mechanical Brake Adjustments
    37
- Linkage Adjustment
  37
- Drum Brake Shoe Adjustment
  38
Section 6 - Front Wheels, Fork & Steering

39
- General
  40
- Front Wheels and Hubs
  40
- Inspecting/Replacing Wheel Hub Bearings
  41
  - Roller Bearings
    41
- Installing Front Wheel Hubs and Wheels
  41
  - Tires
    41
  - Tiller Equipped Model
    41
  - Removing Tiller
    41
- Replacing Steering Shaft Bearings
  41
  - Installing Tiller
    43
- Steering Wheel Equipper Model
  43
- Removing Steering Wheel
  43
- Replacing Steering Shaft Bearings
  43
- Installing Steering Wheel
  43
- Upper Steering Group
  43
- Disassembly
  43
- Assembly
  43
  - Front Suspension Fork - 3 Wheel
    47
  - Removal
    47
  - Installing
    47
  - Front Non-Suspension Fork - 3 Wheel
    47
- Front Suspension - 4 Wheel
  47
- Replacing Tie Rods
  47
  - Replacing Bushings
    49
Section 7 - Rear Wheels, Rear Suspension & Axle Assembly

50
- Rear Wheels
  52
- Removing Rear Wheels
  52
- Rear Axle Wheel Bearings
  52
- Installing Rear Wheels
  52
- Tires
  52
- Rear Suspension
  52
- Replacing Rear Shock Absorbers
  52
- Replacing Rear Springs
  52
- Rear Axle Assembly
  53
- Removing Rear Axle
  54
- General
  54
  - Torques
    55
    
    Disassembling Rear Axle
    58
- Assembling Rear Axle
  62
  - Installing Rear Axle
    65
  - Rear Axle Differential Oil
    65
Section 8 - Body & Chassis

68
- Front Bumper
  69
- Cargo Deck
  69
- Controls and Console
  69
- Battery Charger Indicator
  69
- Hour Meter
  69
- On/Off Key Switch
  69
  - Directional Key Switch
    69
- Horn Button
  71
  - Seat Back
    71
  - Handrails
    71
  - Brake Light
    71
  - Fuse Block
    71
Section 9 - Batteries & Battery Charger

73
- Important Information
  73
- Safety Information
  73
- Antidotes
  74
- Battery Inspection & Maintenance
  74
- Battery Cleaning
  74
  - Battery Service (Water)
    74
- Adding Water
  74
- Single Point Watering System
  75
- Battery Charging
  76
- Single LED Display
  78
- Light Charger Error Codes
  78
  - Hydrometer Test
    79
- Discharge (Load) Test
  80
  - Test Preparation
    80
  - Test Procedure
    80
  - Results Interpretation
    80
- Excessively Discharged Batteries
  81
- Replacing Batteries
  82
  - Removing Batteries
    82
  - Installing Batteries
    82
- Battery Charger
  82
- Removal
  82
- Installation
  82
Section 10 - Traction Drive System

84
- Traction Motor
  84
- External Inspection
  85
- Internal Inspection
  85
  - Removal
    85
- Disassembly
  86
  - Armature Inspection
    86
  - Armature Testing
    87
  - Brushes
    87
  - Brush Springs
    87
  - Bearing
    91
  - Frame and Field Coils
    91
  - Field Coil Maintenance
    91
  - Inspection
    91
  - Motor Reassembly
    91
- Motor Installation
  92
  - Controller
    93
  - Aceplus System
    93
  - Testing
    93
  - Removing
    93
  - Installing
    93
- Contactor/Solenoid
  94
- Removing
  94

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Columbia ParCar Expediter EX21-24A Manuals

Columbia ParCar Expediter EX21-24A Service Manual (94 pages)

Table of Contents

Section 1 - Safety

Section 2 - General Information

Section 3 - Maintenance

Pedal

Section 4 - Trouble Shooting

Section 5 - Accelerator & Brake System

Section 6 - Front Wheels, Fork & Steering

Section 7 - Rear Wheels, Rear Suspension & Axle Assembly

Section 8 - Body & Chassis

Section 9 - Batteries & Battery Charger

Section 10 - Traction Drive System

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