Columbia ParCar Electric Columbia Shuttle Manuals

Manuals and User Guides for Columbia ParCar Electric Columbia Shuttle. We have 1 Columbia ParCar Electric Columbia Shuttle manual available for free PDF download: Service Manual

Columbia ParCar Electric Columbia Shuttle Service Manual (111 pages)

Brand: Columbia ParCar | Category: Utility Vehicle | Size: 5 MB

Engine and Model Identification
2
Use Genuine Replacement Parts
3
Product References
3
Warnings and Cautions
3
Table of Contents
4
General Vehicle Information
7
Specifications
7
General Features
7
Brakes
7
Fluids and Lubricants
8
Torques
8
Foot Pounds to Kilogrameters
8
Metric Conversion Table
9
General Information
10
Safe Operating Rules
10
Controls and Operation
10
Parcars
10
Directional Key Switch
11
Accelerator
11
Lifting Instructions
11
Storage
11
Service
12
Initial Service Checks
12
Gasoline Powered Vehicle
12
Electric Powered Vehicles
12
Regular Service Intervals
13
Gasoline Powered Vehicles
13
Troubleshooting
14
Wheels, Tires and Front Hubs
19
Tire and Wheel Assembly
19
Tires
19
Front Hub
20
Steering and Suspension
22
Front Suspension
22
Adjustment
23
Toe in - Toe Out/Camber
23
Rack and Pinion Removal
24
Leaf Spring Removal
24
Tie Rod Removal
25
A-Arm Removal
25
King Pin or Steering Arm Removal
25
Rear Suspension
25
Replacing Rear Springs
26
Replacing Rear Fork
26
Replacing Rear Fork Bushing(S)
27
Frame
27
Rear Axles and Differential
28
Differential
29
Removing Rear Axle and Differential Assembly
29
Disassembling and Inspecting Differential
29
Assembling Differential
33
Rear Axle and Differential
35
Removal of Drive Pinion Shaft Gear
38
Brakes
39
Brake Cable Removal
39
Brake Adjustment
39
Parking Brake
40
Hand Parking Brake
40
Hand Parking Brake Adjustment
40
Body
41
Windshield
41
Maintenance
41
Seat and Handrails
41
Front Housing Removal
42
Angle Bag Rack
42
Stand-Up Bag Rack
43
Engine
44
Tools
44
Description and Operation
45
Inspection and Repair of Motor Mounts
46
Cylinder and Piston
46
Cleaning and Inspection
48
Cylinder Head
48
Cylinder
48
Piston
48
Fitting Piston in Cylinder
49
Piston Rings
50
Piston Pin and Bearing
51
Crankcase
51
Crankshaft Disassembly
53
Crankshaft Assembly
53
Truing Crankshaft
54
Fuel System
56
Components Functions
56
Low Speed Adjustment
57
Adjustments
57
Throttle Stop Screw Adjustment
57
Float Level Adjustment
58
Governor Control Adjustment
58
Throttle Control Link Adjustment
58
Float Chamber
61
Carburetor Body
61
Fuel Pump
61
Cleaning
62
Carburetor Troubleshooting
63
Reed Valve
65
Air Cleaner
65
Fuel Tank
66
Oil Injection Pump
67
Ignition Timer Wire Routing
67
Bleeding Oil Injection Lines
68
Transmission
69
Drive Belt
69
Primary Drive
69
Secondary Drive
72
Electrical
74
Specifications - Gasoline Models
74
Specifications - Electric Models
74
Testing Directional Key Switch for Continuity
74
Solenoid Testing
75
Accelerator Microswitch
76
Testing
77
Solid State Ignition
77
Ignition Coil
77
Spark Plugs
79
Spark Plug Conditions and Analysis
79
Testing Spark Plugs
80
Setting Spark Gap
80
Starter-Generator
81
Installing Spark Plugs
81
Checking and Adjusting Starter-Generator and Tension
81
Starting Circuit Test
81
Charging Circuit Test
82
Testing Brushes
84
Brush Springs
84
Visual Inspection of Armature
84
Testing Armature with Armature Tester
85
Armature Short Test
85
Armature Coil Balance Test
86
Grounded Field Test
86
Refinishing Commutator
86
Visual Inspection of Field Coils
87
Open Field Test
87
Voltage Regulator
88
Testing Voltage Regulator in Vehicle
88
Gasoline Vehicle Battery
88
Antodite
89
Visual Inspection and Maintenance
89
Charging
90
Battery in Vehicle
90
Battery out of Vehicle
90
Load Testing
91
Electric Vehicle Battery
91
Voltage Requirements at Ambient Temperatures
91
Antidote
92
Charging Procedure
92
Conditions Which Affect Charging
93
Overall Battery Bank Condition after Charging
93
Testing Battery
93
Testing with 36V Charger
93
Specific Gravity Test
94
Interpretation of Hydrometer Readings
94
Using the Hydrometer
94
Discharge (Load) Test
94
Preparation for Discharge Test
95
Discharge (Load) Test Procedure
95
Storing Batteries
95
Interpretation of Discharge Test Results
95
Component Operation
96
Solenoid
96
Electronic Speed Control Adjustment
96
To Check Speed Control Adjustment
96
To Adjust Speed Control
97
Electrical Operation and Circuits
97
Solenoids
99
Solid State Speed Control Troubleshooting Guide
100
Bench Testing Components
101
Key Switch
101
Electric Motor
101
Inspecting/Replacing Brushes
101
Motor Assembly
103
Commutator Inspection and Reconditioning
104
Armature Inspection
104
Inspection of Field Windings
104
Bearing Inspection
104
Wiring Diagram Electric Vehicles
107
Wiring Diagram Curtis System
108
Wiring Diagram Gasoline Vehicles
109

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Columbia ParCar Electric Columbia Shuttle Service Manual (111 pages)

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