Clemco WETBLAST FLEX Manuals

Manuals and User Guides for Clemco WETBLAST FLEX. We have 1 Clemco WETBLAST FLEX manual available for free PDF download: Manual

Clemco WETBLAST FLEX Manual (49 pages)

WATER-INJECTION ABRASIVE-BLAST SYSTEM WITH MILLENNIUM ACS PNEUMATIC REMOTE CONTROLS

Brand: Clemco | Category: Power Tool | Size: 2 MB

Table of Contents
2
Introduction
2
Scope of Manual
2
Safety Alerts
2
Components
3
Instruction Maintenance Manuals
3
Description and Operating Principles
4
Blast Machine
4
Remote Controls with Abrasive Cut-Off (ACS)
6
Injector Pump Module
7
Low Pressure Blasting
8
Abrasive
8
Transporting and Moving
8
Initial Setup
9
Compressed-Air Supply and Air Hose Connection
9
Nozzle and Blast Hose Ratio
9
Wetblast Injector TM Placement Options
10
Blast Hose and Control Hose Connections
10
Coupled Injector at the Blast Machine
10
Injector at the Nozzle
11
Using Nozzle Injector with Additional Blast Machine
12
Breathing-Air Connections, Optional CPF Filter
12
Routine Setup
13
Filling Water Tank
13
Wetblast Injector TM Placement Options
14
Attach Compressed-Air Supply
14
Injector at the Blast Machine
14
Injector at the Nozzle
14
Using Nozzle Injector with Additional Blast Machine
15
Operation
15
Pre-Blast Inspection and Settings
15
Blasting Segment Inspection and Settings
15
Water Segment Inspection and Settings
16
Compressed-Air Supply
17
Blasting Attire
17
Pressurize Blast Machine to Start Blasting
18
Check Abrasive Flow
18
Check Water Flow
18
Operation of the Abrasive Cut-Off Switch (ACS)
19
Dry Blasting
19
Wetblasting with Injector at the Blast Machine
20
Wetblasting with Injector at the Nozzle
20
Using FLEX Injector with an Additional Blast Machine
20
4.10.1 Operation of the FLEX Blast Machine
20
4.10.2 Operation of Second, Separate Blast Machine
20
Stop Blasting
20
Loading Abrasive into the Blast Machine
21
Emptying the Machine of Abrasive
21
Shutdown
22
Adjustments
22
Abrasive Metering
22
Blast-Pressure Regulator
22
Low-Pressure Delay Valve
23
Water Pressure (Water-Pump Air-Drive Pressure)
23
Water Flow
24
Preventive Maintenance
25
Water-Pump Lubricator
25
Daily Inspection
25
Weekly Inspection
25
Monthly Inspection
26
Periodic Inspection
26
Service Maintenance
27
Service & Maintenance
27
Removing Damp Abrasive from Blast Machine
27
Millennium Inlet Valve
28
Piston Outlet Valve
30
Abrasive Trap
31
Auto Quantum Metering Valve - Metering Segment
31
Auto-Quantum Metering Valve - Actuator Segment
32
RLX Control Handle
34
Replacing the Blast-Machine's Pop-Up Valve
34
Replacing the Blast-Machine's Pop-Up Seal
36
Replacing Injector Sleeve
36
Remove and Install Reusable Control-Hose Ends
36
Water Pump
36
Troubleshooting
37
Neither Abrasive nor Air Exits the Nozzle
37
Air Only (no Abrasive) Exits the Nozzle
37
Heavy Abrasive Flow
37
Abrasive Surging
37
Intermittent Abrasive Flow
37
Blast Machine Does Not Pressurize
38
Blast Machine Does Not Depressurize
39
Outlet Valve Does Not Seal
39
No Water from the Injector
39
Pump Does Not Prime
39
ACCESSORIES and REPLACEMENT PARTS
40
Blast Machine and Accessories
40
TLR Piston Outlet Valve
41
Low-Pressure Delay System
42
Auto-Quantum Metering Valve
43
Auto-Quantum Metering Segment
44
RLX Pneumatic Control Handle with ACS
46
RLX Pneumatic Control Handle
46
Abrasive Trap
47
Injector Assemblies
49

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Clemco WETBLAST FLEX Manual (49 pages)

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