Clarke ZE Manuals

Manuals and User Guides for Clarke ZE. We have 1 Clarke ZE manual available for free PDF download: Operation And Maintenance Instruction Manual

Clarke ZE Operation And Maintenance Instruction Manual

Clarke ZE Operation And Maintenance Instruction Manual (41 pages)

FIRE PUMP APPLICATIONS

Brand: Clarke | Category: Engine | Size: 1 MB

Table of Contents

Table of Contents
2
Introduction

5
- Identification/Nameplate
  5
  - Safety/Caution/Warnings
    6
Installation/Operation

10
- Typical Installation
  10
- Engine Storage
  11
  - Storage Less than 1 Year
    11
    
    Extended Storage Maintenance Procedure
    11
    
    Installation Instructions
    11
    
    Specific Flywheel Coupling Alignment Instructions
    13
  - Listed Driveshaft
    13
    
    Driveshaft
    13
    
    Other Coupling Types
    15
    
    Starting/Stopping the Engine
    15
    
    To Start Engine
    15
    
    Optional Pneumatic Starting System
    16
    
    Emergency Stop Instructions
    17
    
    To Stop Engine
    17
- Weekly Test
  18
Engine Systems

18
- Fuel System
  18
  - Diesel Fuel Specification
    18
  - Bleeding the Fuel System
    19
  - Changing Fuel Filter Cartridge
    20
    
    Fuel Filters
    20
    
    Fuel Tanks
    20
    
    Fuel Injection Pump Components
    21
  - Air/Exhaust System
    21
    
    Ambient Conditions
    21
    
    Standard Air Cleaner
    21
    
    Ventilation
    21
    
    Crankcase Ventilation
    22
    
    Exhaust System
    22
    
    Open Crankcase Ventilation
    22
  - Lubrication System
    23
    
    Changing Engine Oil
    23
    
    Changing Oil Filter Cartridge
    23
    
    Checking Sump Oil
    23
    
    Oil Capacities
    24
    
    Oil Specification
    24
- Cooling System
  24
  - Intended Engine Operating Temperature
    24
  - Engine Coolant
    24
  - Water
    24
    
    Coolant Capacities
    25
    
    Coolant Inhibitors
    25
    
    Partial Fill
    25
    
    Procedure for Filling Engine
    25
    
    Cooling Loop
    26
    
    Providing Adequate Raw Water Supply to the Engine Heat Exchanger
    26
    
    Raw Water Supply
    26
    
    Setting Raw Water Flow Rate
    27
    
    Backflow Preventers
    28
    
    Flow Paths of Engine Cooling System
    28
    
    Raw Water Outlet
    28
    
    Raw Water Outlet Temperature
    28
    
    Raw Water Quality, Strainers and Deterioration of Heat Exchanger (or CAC)
    28
    
    Important Service Notice
    29
    
    Water Pump Cavitation
    29
- Electrical System
  29
  - Wiring Diagrams
    29
    
    Checking Drive Belt Tension and Adjustment
    30
    
    Magnetic Pick-Up
    30
    
    Speed Switch
    30
    
    Mechanical Engine Control and Alarm Board (MECAB) Speed Switch Troubleshooting
    31
    
    Field Simulation of Pump Controller Alarms
    33
    
    Battery Requirements
    34
- Engine Speed Adjustment
  34
Maintenance Schedule

34
- Routine Maintenance
  34
Trouble Shooting

35
Parts Information

35
- Spares
  35
- Engine Maintenance Parts List
  35
Owner Assistance

35
Warranty

35
- General Warranty Statement
  35
- Clarke Warranty
  36

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