Claas K7D00100 Farm Equipment Manuals

Manuals and User Guides for Claas K7D00100 Farm Equipment. We have 1 Claas K7D00100 Farm Equipment manual available for free PDF download: Repair Manual

Claas K7D00100 Repair Manual (252 pages)

Brand: Claas | Category: Farm Equipment | Size: 6 MB

Table of Contents
3
Axles and Steering
10
Axles
11
Description
11
Front Axle
11
Removal
11
Installation
12
Rear Axle
13
Removal
13
Installation
13
Servicing
14
Dismantling and Assembly (General)
14
Dismantling
15
Steering Cylinder
15
Removal
15
Cylinder Overhaul
15
Epicyclic Reduction Gear
16
Wheel Hub
16
Axle Beam Trumpet and Brake Group
19
Differential Group
23
Assembly
25
Pinion Group
25
Differential Group
29
Brake Pack and Differential Housing
30
Generic Information
35
Axle Beam Trumpet and Brake Group
37
Wheel Hub
39
Epicyclic Reduction Gear
41
Steering Cylinder
42
Special Tools
43
Toe-In Adjustment
49
Steering Angle Adjustment
50
Rear Axle Pivots
51
Removal
51
Installation
51
Testing after Installation
52
Troubleshooting
53
Operating Problems
53
Axle Problems
54
Axle Noise Problems and Diagnosis
55
Steering
56
Description
56
Operation
56
Checking the Steering System
59
Steering Cylinder
59
Servicing
59
Steering Valve Assembly
60
Removal
60
Installation
60
Dismantling
61
Assembly
61
Dissipation (Dumping) of Hydraulic Pressure
63
To Dump Brake System Pressure
63
To Dump a System Pressure
63
Hydraulic Level
64
Check
64
Engine
65
Description
66
Engine Data
66
Removal and Installation
67
General
67
Removal (Complete with Pod)
67
Installation
69
Testing
69
Removal (Pod Left on Machine)
70
Installation
72
Testing
72
Description
74
Gear Selection with APC
74
Gear Selection Without APC (Option)
74
Technical Data
75
Gearbox Type Plate (Illustration)
77
Speed Sensor
78
Speed Sensor Rotation
79
Sensor Test
79
Speed Sensor to Module Connection
80
Arrangement of Solenoids
81
Solenoids to Module Wiring
82
APC Gear Selector Module
83
Display Menus
84
Display Normal
85
Gear Selection
85
Failure Codes
87
Display
87
Display - Gearbox Speed Signal
88
Display - Machine Speed
89
Display Inputs
90
Testing Display Inputs
91
Cable Connections from Lever to APC
92
Pin Location from Lever (Hobbs)
92
APC Pin Layout
93
Testing Output from APC
94
Kick-Down
95
Automatic Gear Change
95
Option Without APC
96
Control Lever (Britax)
96
Pin Layout for Control Lever
97
Control Lever to Solenoid Circuit
98
Solenoid Switching Pairs
99
4/3 Gearbox
99
Gearbox Power Flow
100
Gear and Clutch Layout
101
Transmission Clutches
102
Function
103
Powershift Gearbox T12000
104
Solenoid/Gear Selection Tables
105
Gearbox Hydraulic Selection Plans
107
Neutral (Schematic)
108
1St Gear (Schematic)
109
2Nd Gear (Schematic)
111
3Rd Gear (Schematic)
113
4Th Gear (Schematic)
115
5Th Gear (Schematic)
117
6Th Gear (Schematic)
119
Reverse Gear (Schematic)
121
Gearbox Pump
123
Accumulator Damping Valves
123
Test Ports (Illustration)
124
Test Pressures
125
Removal and Installation
126
Removal Complete with Engine
126
Removal from Engine
126
Installation
126
Dismantling - Transmission
127
Dismantling - Low 1St Clutch
136
Dismantling - 2Nd Clutch
139
Assembly - Low 1St Clutch
142
Assembly - 2Nd Clutch
146
Dismantling - 4Th High Clutch
150
Dismantling - 3Rd Clutch
152
Assembly - 4Th High Clutch
155
Assembly - 3Rd Clutch
159
Dismantling - Reverse Clutch
162
Dismantling - Forward Clutch
164
Assembly - Forward Clutch
166
Assembly - Reverse Clutch
170
Dismantling - Regulator Valve
173
Assembly - Regulator Valve
173
Dismantling - Dual Modulating Valve
174
Assembly - Dual Modulating Valve
174
Dismantling - Spacer Plate
176
Assembly - Spacer Plate
180
Assembly - Front Output Flange
183
Assembly - Converter Housing Assembly
185
Assembly - Converter Housing
187
Assembly - Transmission
189
Assembly - Electric Control
195
Assembly - Transmission
196
Troubleshooting
200
Transmission
200
Procedures
201
Stall Test
201
Transmission Pressure Checks
201
Mechanical and Electrical Checks
201
Hydraulic Checks
202
Troubleshooting Guide
203
Low Clutch Pressure
203
Low Charging Pump Output
203
Overheating
203
Noisy Converter
203
Lack of Power
203
Boom
209
Description and Operation
210
Description
210
Operation
211
Maintenance
212
Removal
212
Installation
213
Hydraulic Cylinders
214
Crowd Cylinder
214
Compensator Cylinder
214
Lift Cylinder
214
Extension Cylinder
214
Boom Tray Cassette
215
Removal
215
Installation
217
Dismantling
217
Assembly
217
Inner Boom
218
Removal
218
Installation
218
Boom Wear Pads
219
General
219
Replacement of Outer Boom Wear Pads (Front)
219
Replacement of Outer Boom Wear Pads (Side)
219
Replacement of Inner Boom Wear Pads (Rear)
222
Chassis
223
Description
224
Operators Cab
225
Removal
225
Installation
226
Fuel Tank
228
Removal
228
Installation
229
Heater and Air Conditioning
230
Description
230
Blower Motor
230
Removal
230
Installation
231
Heater Coil
232
Removal
232
Installation
232
Air Conditioning Evaporator Coil
233
Removal
233
Installation
234
Receiver-Drier Assembly
235
Removal
235
Installation
236
Air Conditioning Condenser Coil
236
Removal
236
Axial Fan and Relay
238
Removal
238
Installation
238
Compressor (up to Machine S/No.51200471 Only)
240
Removal
240
Installation
240
Compressor (from Machine S/No.51200472 Only)
242
Removal
242
Installation
242
Technical Data
244
Dimensions
245
Tyres
245

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Claas K7D00100 Repair Manual (252 pages)

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