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Transmig 165ST
CIGWELD Transmig 165ST Manuals
Manuals and User Guides for CIGWELD Transmig 165ST. We have
1
CIGWELD Transmig 165ST manual available for free PDF download: Service Manual
CIGWELD Transmig 165ST Service Manual (126 pages)
MULTI PROCESS WELDING INVERTER
Brand:
CIGWELD
| Category:
Welding System
| Size: 33 MB
Table of Contents
Table of Contents
4
Arc Welding Safety Instructions and Warnings
7
Arc Welding Hazards
7
Principal Safety Standards
11
Declaration of Conformity
12
Servicing Hazards
13
EMF Information
15
Introduction
17
How to Use this Manual
17
Equipment Identification
17
Receipt of Equipment
17
Symbol Chart
18
Description
19
User Responsibility
19
Transporting Methods
19
Packaged Items
19
Duty Cycle
20
Specifications
21
Options and Accessories
22
Installation
23
Environment
23
Location
23
Ventilation
23
Mains Supply Voltage Requirements
23
Electromagnetic Compatibility
24
Volt-Ampere Curves
26
Operation
27
Overview
27
Transmig 165ST Power Source Controls, Indicators and Features
27
Mig (Gmaw) Welding
33
Shielding Gas Regulator/Flowmeter Operating Instructions
33
Attaching the Tweco Professional Fusion MIG Torch (Euro)
36
Installing Minispool (100Mm Diameter)
36
Installing Handispool (200Mm Diameter)
37
Inserting Wire into the Wire Feed Mechanism
38
Feed Roller Pressure Adjustment
39
Changing the Feed Roll
39
Wire Reel Brake
40
Setup for MIG (GMAW) Welding with Gas Shielded Mig Wire
40
Setup for MIG (GMAW) Welding with Gasless MIG Wire
42
MIG (GMAW/FCAW) Basic Welding Technique
43
CIGWELD MIG Wire Selection Chart
48
MIG (GMAW/FCAW) Welding Troubleshooting
49
Leak Testing the System
52
Tig (Gtaw) Welding
53
Shielding Gas Regulator/Flowmeter Operating Instructions
53
Setup for TIG (GTAW) Welding
56
TIG (GTAW) Basic Welding Technique
58
TIG (GTAW) Welding Problems
60
Leak Testing the System
62
Manual Arc (Mmaw) Welding
63
Setup for Manual Arc (MMAW) Welding
63
Stick (MMAW) Basic Welding Technique
64
CIGWELD Electrode Selection Chart
75
Stick (MMAW) Welding Troubleshooting
77
Routine Service Requirements and Power Source Problems
79
Routine Service and Calibration Requirements
79
Cleaning the Welding Power Source
82
Cleaning the Feed Rolls
82
Theory of Operation
83
Troubleshooting
85
Basic Troubleshooting-Power Source Faults
85
Checking Unit before Applying Power
86
Tools Needed for Troubleshooting and Servicing
87
Case Removal
87
Clear Cover Sheet Removal
88
Visually Inspect
88
Preliminary DC Bus Measurement of the Main Inverter Board
88
Preliminary Check of the Main Inverter Board
89
Check Main on / off Switch
91
Check Main Input Rectifier
91
DC Bus Voltage Measurement
92
PCB Connectors
93
DIP Switch Settings, Control PCB
98
Calibration
99
Main Circuit Description
102
Circuit Diagram
104
Disassembly Procedure
105
Safety Precautions for Disassembly
105
Control Board Removal
106
Front Panel Assembly Removal
108
Front Panel (Operator Interface) Circuit Board PCB3 Removal
109
Back Panel Removal
110
Power Switch S1 and Power Cord Removal
111
Base Panel Removal
112
Section 12
113
Assembly Procedures
113
Installing Base Board
113
Installing Back Panel
114
Installing Front Panel
116
Installing Main Control Panel and Clear Cover Sheet
117
Installing Case
119
Section 13
121
Key Spare Parts
121
Tweco Fusion 150 MIG Torch
121
Power Source
122
Cigweld - Limited Warranty Terms
123
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