Cheyenne PA-31T2 CHEYENNE II XL Manuals

Manuals and User Guides for Cheyenne PA-31T2 CHEYENNE II XL. We have 1 Cheyenne PA-31T2 CHEYENNE II XL manual available for free PDF download: Service Manual

Cheyenne PA-31T2 CHEYENNE II XL Service Manual (1437 pages)

Brand: Cheyenne | Category: Aircrafts | Size: 68 MB

Table of Contents
5
Station Reference Lines
28
Access Plates and Panels, Fuselage Interior, Fuselage and Empennage
30
Jacking Configuration (Typical)
38
Weighing Configuration (Typical)
43
Leveling Longitudinally and Laterally
44
Service Points
48
Servicing Landing Gear Shock Struts
52
Fabricated Jack Stand for Piper Jack, Part No. 18338-0
81
Fabricated Tail Stand
82
Wing Flap Transmission Inspection
98
Wing Flap Actuator Cable
99
Friction Reduction in Wing Flap System
102
Wing Flap Motor
104
Inspection of Aileron Sprocket and Chain
105
V-Band Coupling Lock Wire
106
Aileron and Flap Installation
114
Fuselage Cradle (Typical)
120
Wing Installation
122
Empennage Installation
125
Windshield Installation (Later Models)
139
Emergency Exit and Eyebrow Window
144
Removal of Handle (Inside)
153
Cabin Entrance Door Seal Assembly
153
Removal of Cabin Door Seal
153
Installation of Cabin Door Seal
153
Cabin Entrance Door
154
Removal of Steps
154
Installation of Steps
154
Cargo Door
154
Removal of Cargo Door
154
Installation of Cargo Door
154
Cargo Door Latch Assembly
155
Removal of Cargo Door Latch Assembly
155
Installation of Cargo Door Latch Assembly
155
4-82A. Seal Assembly - Cargo Door
155
4-82B. Removal of Cargo Door Seal
155
4-82C. Installation of Cargo Door Seal
155
Forward Baggage Door
155
Removal of Forward Baggage Door
155
Installation of Forward Baggage Door
155
Cargo Door Installation
156
Removal of Forward Baggage Door Latch Assembly
157
Installation of Forward Baggage Door Latch Assembly
157
Adjustment of Forward Baggage Door Latch
158
Control Surface Balancing
158
Checking Control Surface Balance
158
Balancing Equipment
158
Balancing Definitions
158
Checking Elevator Balance
163
Elevator Balance Weight Modification
164
Checking Rudder Balance
164
Aileron Balancing Procedure
165
Elevator Balancing Procedure
165
Rudder Balancing Procedure
166
Elevator Control System Friction Measurement
167
Checking Elevator Trim Tab Free Play
167
4-97A Checking Aileron Trim Tab Free Play
168
4-97B. Checking Rudder Trim Tab Free Play
168
Structural Repairs
170
Fuselage Sealing
170
Skin Thickness
171
Typical Access Holes and Panels
174
List of Equipment
175
List of Materials
175
Fuselage Sealing (Forward)
176
Fuselage Sealing (Aft)
177
Surface Preparation
178
Material Preparation
178
Application of Sealants
179
Sealing Faying Surfaces
179
Sealing Joggles
179
Sealing Holes and Voids
179
Holes and Voids in Cold Air Duct Work
179
Sealing Seams and Joints
179
Faying Surface Seal
180
Joggle Seal
180
Fillet Seal
181
Bolts and Rivets Seals
182
Sealing Fasteners
182
Sealing - an - Standard Bulkhead Fittings
182
Sealing Electrical Harness
182
Application of Release Agent
185
Sealing Formed-In-Place Gaskets
185
Removal of Sealant
185
Equipment Clean up
185
Fiberglass Repairs
185
Fabricated Tools
186
Fiberglass Touch up and Surface Repairs
187
Fiberglass Fracture and Patch Repairs
188
Repainting with Polytane Enamel (Polyurethane)
189
Scratch Touch up on Aluminum Surface
189
Coating Procedure for New Aluminum Panels - Non Alodined
189
Coating Procedure for Alodined Aluminum
189
Mixing Instructions for Primers and Topcoats
189
Mixing Instructions for Polytane Enamel
190
Cabin Door Snubber
191
Description and Principles of Operation of Door Snubber
191
Filling Snubber Assembly
191
Removal of Door Snubber
192
Installation of Door Snubber
192
Corrosion Control
192
General
192
Forms of Corrosion
192
Inspection
192
Corrosion Removal and Control
194
Radome Boot
195
List of Materials
195
Removal of Radome Boot
195
Preparation and Installation of Radome Boot
195
Inspection of Radome Boot
196
Erosion Shoe
196
List of Materials
196
General
196
Removal of Erosion Shoe
197
Preparation and Installation of Erosion Shoe
197
Erosion Shoe Installation
199
Control Column Installation
207
Correct Method of Installing Rod End Bearings
210
Rigging Bobweight
211
Rigging and Adjustment of Aileron Controls
213
Removal of Aileron Bellcrank Assembly
214
Installation of Aileron Bellcrank Assembly
214
Aileron and Aileron Trim Controls
215
Aileron Trim Controls
217
Removal of Aileron Trim Assembly (Wing)
218
Rigging and Adjustment of Aileron Trim
218
Installation of Bellcrank Rigging Tool
219
Installation of Aileron Rigging Tool
219
Elevator Controls
219
Removal of Elevator Control Cables
219
Installation of Elevator Control Cables
220
1J4
220
Elevator and Elevator Trim Controls
221
Rigging and Adjustment of Elevator Controls
224
1J8
224
Removal of Elevator Bellcrank Assembly
225
1J9
225
Installation of Elevator Rigging Tool
226
Elevator Travel Stops
226
Safety Wiring
226
Methods of Blocking Trim Cables
227
Installation of Elevator Bellcrank Assembly
227
1J11
227
Elevator Trim Controls
228
Removal of Forward Elevator Trim Assembly
228
Installation of Forward Elevator Trim Assembly
228
Removal of Rear Elevator Trim Assembly
229
1J13
229
Installation of Rear Elevator Trim
229
Rigging and Adjustment of Elevator Trim
230
1J14
230
Rudder Controls
231
Removal of Rudder Control Cables
231
Installation of Rudder Control Cables
231
Rudder and Rudder Trim Controls
232
Rigging and Adjustment of Rudder Controls
234
1J18
234
Installation of Rudder Rigging Tool
235
Installation of Rudder Trim Rigging Tool
235
Rudder Trim Controls
235
Removal of Forward Rudder Trim Assembly
235
1J19
235
Installation of Forward Rudder Trim Assembly
236
Removal of Rear Rudder Trim Assembly
236
Installation of Rear Rudder Trim Assembly
237
Rigging and Adjustment of Rudder Trim
237
Removal of Rudder Sector
238
Installation of Rudder Sector
238
Clamping Rudder Pedals
241
Schematic Diagram of Hydraulic System Without Gear Door Actuators
293
Hydraulic Power Pack (Ozone)
293
Power Pack Handle-Release (Ozone)
293
Safetying Control Arms (Ozone)
293
Handle-Release Adjustment (Ozone)
293
Safetying Control Arm (Wiebel Tool)
293
Handle-Release Adjustment (Wiebel Tool)
293
Hand Pump (Ozone)
293
Hand Pump (Wiebel Tool)
293
Nose Gear Actuating Cylinder (Ozone OAS 2923-3)
293
Fabricated Test Fitting, Emergency Gear Extension System
294
Landing Gear Actuating System (PA-31T2)
294
Goodrich Main Wheel Installation (3-1392 and 3-1424)
294
Goodrich Wheel Repair Limits (3-1392 and 3-1424)
294
Wear Pad-Wear Limits (Goodyear 5002376)
294
Goodrich 2-1435-2 Brake Installation
294
Brake Removal Wear Limit
294
Fabricated-Tool, Main Gear Side-Brace Link Travel
294
Air Inlet Ice Protection System (S/N 31T-8304001 and Up)
294
Special Equipment for Rigging Inertial Separator Doors (S/N 31T-8304001 and Up)
294
Fuel Nozzle Adapter Inspection
295
Cheyenne IA Torquemeter Test Setup
295
Cheyenne IA Torquemeter Transducer Test Setup
295
Fuel Manifold Test Rig
295
T5 Thermocouple Harness Loop Resistance Check
295
T5 Harness Insulation Resistance Check
295
Schematic Diagram of Hydraulic System with Gear Door Actuators
304
Schematic of Power Pack Electrical System
306
Power Pack Installation
314
Location of Power Pack Components (Ozone)
315
Power Pack Manifold (Ozone)
321
Timing of Selector Spool (Ozone)
327
Location of Power Pack Components (Wiebel Tool)
332
Hydraulic Power Pack (Wiebel Tool)
333
Power Pack Manifold (Wiebel Tool)
336
Power Pack Handle-Release Mechanism (Wiebel Tool)
338
Indexing of Selector Spool (Wiebel Tool)
342
Hydraulic System Schematic
346
Main Gear Actuating Cylinder (Wiebel Tool WTC 2145-1 and WTC 2145-3)
361
Gear Door Actuating Cylinder (Wiebel Tool, WTC 2114-1)
365
Hydraulic Filter
370
Hydraulic Pump
371
Nose Gear Oleo Strut Assembly
385
Nose Landing Gear Installation
390
Aligning Nose Gear
400
Nose Gear Steering Installation
403
Main Gear Oleo Strut Assembly
406
Main Landing Gear Installation
408
Inboard Main Gear Door Hinge
417
Adjusting Main Gear down Limit Switch
425
Gear Warning Switches Installation
428
Nose Wheel Assembly (B.F. Goodrich 3-1331)
430
Nose Wheel Assembly (B.F. Goodrich 3-1076)
432
Main Wheel Assembly (Goodyear 9544171-1)
434
Main Wheel Assembly (Cleveland 40-106 and 40-106A)
439
Wheel Brake Assembly (Goodyear 5002376)
449
Rivet Head Grinding Limits (Goodyear 5002376)
451
Fabricated Rivet Tools (Goodyear 5002376)
452
Snow Shield Modification (Goodyear 5002376)
453
Limits for Repadded Pressure and Back Plates (Goodyear 5002376)
454
Brake Disc Visual Check for Serviceable Limits (Goodyear 5002376)
456
Removal and Installation of Anchor Bolts
462
Wheel Brake Assembly (Cleveland 30-106)
464
Brake Master Cylinder Assembly
476
Parking Brake Valve Assembly
476
Fabricated Tool, Nose Gear Gauge Link Travel
477
Fabricated Tool, Main Gear Toe-In Adjustment
479
Nose Gear Wear Limits
484
Main Gear Wear Limits
487
Engine Cowling
491
Engine Air Inlet Ice Protection System
491
Oil Filter Element
493
Inter-Turbine Temperature Calibration Check
493
Engine Cowling
496
Interim Revision
499
Engine Air Inlet Ice Protection System
500
Propeller Installation
505
Propeller Installation
506
Typical Nicks and Removal Method
507
Throttle Control Cable Handling Procedure
517
Engine Controls
519
Low Pitch Stop Switch Adjustment
526
Minor Torque Adjustment
531
Running Adjustment Settings
534
Fuel Manifold Test Rig
554
Oil Filter Element
558
Torque System Calibration
561
T5 Thermocouple Harness Loop Resistance Check
567
T5 Harness Insulation Resistance Check
567
Inter-Turbine Temperature Calibration Check
568
Oil Cooler Door Installation
579
Minor Torque Adjustment
579
Fuel Cell Attaching Hardware
579
Crossfeed Valve
579
Alternate Indicator Bench Test Hookup
579
Pa-31T2
583
Engine Controls
583
Fuel Nozzle Adapter Inspection
583
6. Engine Installation (Typical)
602
Fuel System Schematic (PA-31T and PA-31T2)
656
Fuel Cell Installation Inboard
661
Fuel Cell Installation Outboard
664
Fuel Valve Drain Plate
666
Fuel Shutoff Valve
674
Fuel Filter
676
Submerged Fuel Boost Pump
678
Fuel System Installation
681
Fuel Cell Tie Detail
682
Fabrication of Test Fixture for Tank Unit Testing
687
Test Equipment Hookup
688
Test Cables for Tank Unit Testing (for TF-20, Only)
690
Tip Tank Installation
695
Fuel Vent System
695
Instrument Panel Installation (Typical)
701
Pitot-Static Installation
702
Instrument Air System Installation
703
Turn and Bank Vacuum System
709
Switch and Circuit Breaker Panels
733
Exploded View of D.C. Starter-Generator
733
Electrical Connections of Starter-Generator
733
Position of Auxilec Tool for Blowing out Carbon Dust from Auxilec Starter-Generator
733
Brush Shunts Positioning
733
Locating Drive Shaft
733
Autostart Electrical Float Diagram
733
Cell Layout-Nickel Cadmium Battery
733
Patch Harness
733
Wiring Diagram Pre-Closed Loop Test
733
Correct Position of Brushes and Springs
753
Paralleling Voltage Chart
754
11-5A
759
Special Tools
763
Dimension Check of Shaft Drive Sinking
766
Locating Washer
766
Brush Running in Diagram
768
Landing and Taxi Lights
791
Wing Inspection Light
797
Door-Ajar Switch
804
Stability Augmentation System Layout Diagram
813
Wing Flap Switch
842
Safety Switch Function
842
Basic Aircraft Electrical Bus Systems
845
Battery Connections; Two Year-Magnesium
858
Pilot's Remote Switch and Emergency Locator Transmitter; Schematic
858
Emergency Locator Transmitter; Schematic (Narco)
858
Combustion Air Blower and Motor Assembly (89D23-1)
858
Wiring-Test Setup
858
Spark Plug (P/N 39D18) Gap Adjustment and Tool
858
Test Setup Fuel Regulator
858
Emergency Locator Transmitter (Garrett Mfg. LTD.)
864
Description
864
Pilot's Remote Switch and Emergency Locator Transmitter; Schematic
866
Emergency Locator Transmitter (Communications Components Corp.)
867
Description
867
Emergency Locator Transmitter (Narco)
868
ELT Portable Folding Antenna (Narco)
870
ELT Using Fixed Aircraft Antenna (Narco)
870
Avionics Master and Emergency Switch Circuit
872
Description
872
Description, Operation and Testing of Pilots Remote Switch
872
Description and Operation
873
Autoflight
873
General
873
Avionics Antenna Locations
875
PA-31T and PA-31T1
879
Heating System Flow Diagram
883
Environmental Components
884
Cutaway of Heater, Showing Whirling Flame (Typical)
886
Heater Cycling Switch
887
Combustion Air Blower and Motor Assembly (57D77)
893
Combustion Air Blower and Motor Assembly (10E58-1, 10E58-2, 16E68-1 and 16E68-2)
897
Recirculation Fan and Motor Assembly (Dynamic Air)
898
Recirculation Fan and Motor Assembly (Dukes)
907
Spark Plug Fixture
910
Ignition Unit Assembly (Typical)
910
Spark Plug(10E75-1 and 10E75-2)
912
Spark Plug (P/N 10E75-1 and 10E75-2)
913
Ignition Unit Removal and Installation
913
Operational Test of Ignition Unit
914
Vibrator
915
Vibrator Removal and Installation
915
Removal of Fuel Pump Pressure Relief Valve and Heater Fuel Filter
916
Fuel Pressure Relief Valve Bench Test
917
Cabin Heater Fuel Solenoid Valve Removal and Bench Test
917
Cabin Heater, Fuel Regulator and Shutoff Valve
917
Combustion Air Pressure Switch (Earlier Models)
919
Overhaul Instructions
920
Heater Assembly Exploded View (62D33)
921
Heater Assembly Exploded View (62D33-1 and 62D33-2)
922
Heater Assembly Exploded View (10E21-1)
924
Heater Assembly Exploded View (10E21-2)
927
Cleaning of Combustion Tube and Jacket Assembly
928
Inspection of Combustion Chamber and Jacket
928
Inspection of Remaining Components
929
Testing
929
Reassembly of Heater (62D33)
933

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Cheyenne PA-31T2 CHEYENNE II XL Manuals

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