Chemtrol PC4000 Manuals

Manuals and User Guides for Chemtrol PC4000. We have 1 Chemtrol PC4000 manual available for free PDF download: Reference Manual

Chemtrol PC4000 Reference Manual (137 pages)

Brand: Chemtrol | Category: Controller | Size: 18 MB

Table of Contents
5
Troductio
15
Scope and Purpose
15
Controller Features
15
Unpacking
15
Technical Support
15
Chemtrol Water Treatment
15
Mod
15
AutoTD WTR TrTT
16
Figure 1 ChTro ® FIY
16
CoTro FuCtio
17
ItizR CoTro
18
Fr ChOri
18
OxidTio-RDuctio PotTi (ORP)
18
Figure 2 EquiIRiu of Fr ChOri
18
Figure 3 ORP V Ki Ti of E. CoI
19
ITRCtio of Ph ORP D Fr ChOri
20
Fr ChOri CoTro
20
Figure 4. Fr ChOri
20
OxidTio-RDuctio PotTi (ORP) CoTro
21
Pro FIUr AYI
21
Legal Requirements
22
Table 1. TT of CIforI 22CCR § 65529 RQuirT
22
Table 2. TT of CIforI 22CCR § 65530 RQuirT
23
Table 3 APP RCoDTio
23
Recommendations
24
Background
24
RoI
25
UTr-VioT Ight
25
CyUric Acid
26
MuriTic Acid
26
Figure 5. ETiTD Ti to Ki CtRi
26
Co2
27
OxidTio-RDuctio PotTi
27
Tot DIOVD OID
27
Tot AKIIty
28
Hock TrTT
29
ITTio
30
Siting (Location)
30
GR LYout
30
Figure 6. PrUr to VCuu Yp Li
31
Figure 7. PrUr to AtOPhR Yp Li
32
Figure 8. PrUr to PrUr Yp Li
33
ECtric Cod
34
GrouDIG (GFI)
34
ECtric ITRfRC
34
Table 4 ITR WiriG
34
MI PowR ITROck
35
P ITROck
35
Safety Notice
35
Power Connection
35
Li VoTG
35
Li PowR CoCtio
35
Li Fu RPCT
36
Installation Report
36
Principles of Operation
36
PC 2100 CPU Boards
37
Figure 9. CH 2100 MI ORd
37
DIPY Right
38
Ckup TtRy
38
Figure 10. CH 2100 MI ORd (Ck)
38
PC 604 Series Controllers
39
Figure 11. PC 604 CPU ORd
39
DIPY Right
40
Ckup TtRy
40
Figure 12. PC 604 CPU ORd (Ck)
40
2100 Power Supply Board
41
Figure 13. CH2100 PowR UppY
41
230V PowR TrForR
42
Figure 14. CH2100 PowR ORd
42
Figure 15. VoTG Ctor JuPR T to 115 VoT (2 JuPR)
43
Figure 16. VoTG Ctor JuPR T to 230 VoT (1 JuPR I CTR) 110V Oth (2) JuPR CovR 4-Pi
43
RY D Fu
44
Figure 17. Typic RY
45
Table 5. JuPR CoFigurTio
45
ROt AR
46
Or CoCtio
46
PR
46
Figure 18. Or CoCtio O PowR ORd
46
Piggy Back Boards
48
Figure 19. Four-To TwTy 4-I 4-Out
48
Figure 20. Four to TwTy (4-20) A 8-I 8 out
49
Figure 21. Four to TwTy (4-20) A 8-I 8 out Top
49
Figure 22. Four to TwTy (4-20) Pp Modu
50
Figure 23. CkwH RY ExpDR
50
Figure 24. CkwH RY ExpDR for PC 6000
51
Communications Adapters
52
R-232 AdPtR
52
R-485 AdPtR
52
Figure 25. R-232 AdPtR
52
Figure 26. R 485 AdPtR
52
Wifi AdPtR
53
ProtocOr AdPtR
53
Figure 27. Wifi AdPtR
53
Figure 28. ProtocOr AdPtR
53
Sensor Installation
54
PUIG
54
ITTio of Or
54
I-I ITTio (2" Pip)
54
FOw C AY
55
Figure 29. Or ITTio
55
Or C CIT (Optio)
56
Figure 30. FOw C AY
56
Figure 31. Or C CIT (Optio)
56
PPM Sensors
57
Figure 32. PPM Or
57
PPM Or FOw C
58
Figure 33. PPM Or D MouT
58
PPM Or ITTio
59
Figure 34. PPM Or FOw C
59
Figure 35. PPM Or PCkG
60
ORP and Ph Sensors
61
Figure 36. ORP Or
61
PCkGiG
62
Or C
62
Figure 37. Ph Or
62
ECtric ITRfRC
63
TorG D WiTRiziG
64
Or WRrTi
64
Temperature Sensor
65
Figure 38. TPRTur Or
65
Conductivity Sensor
66
Figure 39. CoITio CoDuctivity-TPRTur Or
66
Water Flow Sensors
67
MGTic FOw Or
67
Figure 40. Or Mod P P1 D P2
67
Figure 41. MGTic FOw Or
68
PDD Wh RotRy FOw Witch
69
FOw Or LocTio
69
Figure 42. FOw Or
69
FOw Or CoCtio
70
Figure 43. FOw Or LocTio
70
Figure 44. CoCtio to PC2100 (PowR UppY ORd)
70
Figure 45. 4-20 A FOw MTR CoCtio to PC 3000 PC 5000 Pc 5100 PC6000 Pc7000D PC 7100
71
Pressure Transducers
72
Level Sensors
72
UTrOIC LV Or
72
Figure 46. PrUr TrDucR
72
Figure 47. UTrOIC LV Or
73
Figure 48. DX-10 WiriG
73
Figure 49. DX24 WiriG
74
Optic LV Or
79
Figure 50. Optic LV Or
79
Figure 51. Optic  PTh
79
Figure 52. WTR LV AY
80
Figure 53. LV Witch IPut (PC 3000 D Ov)
80
ChIC FDR
81
WARNING: Tank Sizing
81
Chemical Feed Pumps
81
CROIC Acid (CO2) VV
81
G ChOriTor
81
EroIo FDR
82
Figure 54. EroIo FDR CoTro
82
Filter Backwash
83
MI PuP Hutoff
83
IG FiTR CkwH
83
Figure 55. IG FiTR CkwH
83
MuTip FiTR CkwH
84
CkwH TGR
84
Figur 56.MuTip FiTR CkwH
84
Ctric VV
85
Solenoid Valves
85
Hydraulic Valves
85
Pneumatic Valves
85
CoTroR OpRTio
86
Control Panel
86
Figure 57. KY PD
86
Welcome Screen
87
Main Display Readings
87
Figure 58. WCo Cr (Typic)
87
Figure 59. MI Cr
87
Default Setup
89
Configuration Main Menu
90
Figure 60. Typic MI MU for PC 2100 Ri CoTroR
90
Figure 61. CoFigurTio MU
90
Initial Setup
91
Figure 62. IIti Tup
91
MUrT UIt
92
Cod NuR
92
Table 6. UIt EquivCI
92
COck Tup
93
RDIG Tup
93
DT LoggiG
93
Mod Optio
94
Operations Menu
95
Yp Li UU
95
Figure 63. Yp MU
95
TurTio MU
96
Table 7. CorroIo / CIG LiIt
97
PriT RPort
98
RT MU
98
TtRy
99
Pro MoItor
99
Communications Menu
100
NTwork Tup
101
ORP Menu
103
CIRT
103
Ti LiIt
103
Ru Ti
104
Tot Ti AR
104
Figure 64. ORP Tot Ti AR
104
Sanitizer Menu Option
105
Ppmt Menu
107
Ppmf Menu
108
Ph MENU
109
TDS / Conductivity Menu (Total Dissolved Solids / Conductivity)
110
Figure 65. TD MU
110
Temperature Control
112
Pump Menu
113
Backwash Auto Menu
114
Proportional Control
115
Figure 66. Proportio FD RT
115
Calibration
116
O-PoiT CIRTio
116
Two-PoiT CIRTio
116
Thr-PoiT CIRTio
116
Glossary
117
Tartup
118
Controller Startup
118
CoFigurTio MU
118
AR UzzR
118
Yp Li
118
TtRy ChCk
118
PPM ORd IItiIzTio
118
Chemical Control
118
IIti ActivTio of Or
118
Yp Li TT
119
WTR ChITry AdjuTT
119
WTR PIG
119
Ph CIRTio
119
ORP TpoiT
121
ItizR CIRTio
121
Ti LiIt
121
Hock TrTT
122
ChIC VR
122
WTR TurTio
122
Chapter VI - Maintenance
123
Controller Maintenance
123
RGuR MITC
123
The Acid Test
123
Or CIG
123
Or WiTRiziG
124
TtRy RPCT
124
OftwR UpgrD
124
Final Review and Recommendations
125
Ph CoTro
125
ORP D ItizR CoTro
126
LiIt TiR (OvRfD FTy)
127
TiR TtiG
128
Periodic Maintenance
129
WTR TTiG
129
Hock TrTT
129
PrCUtio
130
TrouLeHooting
131
Parts, Accessories and Upgrades
134
Additio RFRC
137
Crypto
137

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