Chandler Engineering Ametek Quizix Q5020 Manuals

Manuals and User Guides for Chandler Engineering Ametek Quizix Q5020. We have 1 Chandler Engineering Ametek Quizix Q5020 manual available for free PDF download: User Manual

Chandler Engineering Ametek Quizix Q5020 User Manual (155 pages)

Brand: Chandler Engineering | Category: Water Pump | Size: 3.01 MB

Table of Contents
3
General Overview
9
Introduction
9
Primary Components
10
Q5000 Pump Cylinder
11
CMD-5000 Dual Controller Driver
12
PC-Compatible Computer and Pumpworks Software
12
Valves, Transducers and Plumbing
12
Support Stand
12
System Setup
15
Unpacking the System
15
Installing the Pistons
16
Setting up a Stand-Mounted System
21
Setting up a High Temperature System: Oven Installation
23
Pump Cylinders
23
CMD-5000 Dual Controller Driver
24
Transducers
24
Valves
24
Cables
25
Power Considerations
25
Requirements for Air Supply
26
System Checkout
27
Verification of All Cable and Plumbing Connections:connection Verification
27
Connection Checklist
28
Valve Check
29
Pump Cylinder Check
29
Filling the Pump System with Liquid
30
Pressure Transducer Check
31
Pump Operating Basics
33
Safety Features
35
Cable Connections Sensing
35
Cable Labeling
35
Overpressure Protection Safety Features
35
Safety Pressure Overpressure (Safety Pressure Setting)
36
Digital Underpressure
36
Analog Overpressure
36
Safety Rupture Disk
36
Emergency Stop Capability
39
CMD-5000 Dual Controller Driver
41
The Pump Controller Subcomponent
41
Motor Driver Subcomponent
42
On/Off Switch, Power Cord, and Fuse Holder
42
Cable Connections
43
Sensor Cable
43
Motor Cable
43
Transducer and Valve Cable
43
Data Link Cable
43
Front Panel Cable
44
User Interface Cable
44
AC Power Cord Receptacle
44
Cable or USB Cable
44
Pump Number (Two-Digit Display)
44
Usb/Serial Expander/Isolator
46
Pump Controller Firmware
47
Pump Cylinder
49
Q5000 Pump Cylinder
49
Important Operating Notes
50
Primary Mechanical Subcomponents of the Pump Cylinder
51
Stepper Motor
51
Harmonic Drive
51
Ball Screw and Ball Nut Assembly
51
Piston and Cylinder Barrel
51
Primary Mechanical Subcomponents of the Pump Cylinder, Section
51
Bearings
52
Side Rails and Rollers
52
Cylinder Barrel and Seal Assembly
52
Cylinder Barrel and Seal Assembly, Section
52
Pump Cylinder Sensor Board
53
Pump Cylinder Sensor Board, Section
53
Pump Cylinder Base Plate
54
Hastelloy Option for Corrosive Fluids
54
Pump Cylinder High Temperature Option
54
Pump Cylinder Base Plate, Section
54
Hastelloy Option for Corrosive Fluids, Section
54
Pump Cylinder High Temperature Option, Section
54
Pump Cylinders with Optional Wash Ring
55
Pump Cylinders with Optional Wash Ring, Section
55
Valves, Transducers and Plumbing
57
Valves
57
Pilot Solenoids
58
Air Supply
59
Pressure Transducers
61
Fluid Plumbing
61
User-Supplied Tubing
61
Stand-Supplied Tubing
61
Safety Rupture Disks
63
Hastelloy Option for Corrosive Fluids
64
High Temperature Option
64
Transducers
64
Valves and Pilot Solenoids
65
System Cables
67
Motor Cable
67
Sensor Cable
67
Transducer and Valve Cable
67
Data Link Cable
68
Or USB Cable
68
AC Power Cables
68
System Power
71
Basic Power Requirements
71
Using Uninterruptable Power Supplies
71
Changing the Voltage Setting
72
Replacing a Fuse
73
User Interface Cable (Optional)
74
Front Panel Cable (Optional)
74
Cable Extensions
74
Maintenance
75
Special Tools and Spare Parts Kit
75
Changing the Cylinder Barrel Seals
77
Removing the Cylinder Barrel
77
Changing the Seals
78
Inspecting, Removing, Cleaning, and Re-Installing a Piston
82
Replacing the Cylinder Barrel
83
Maintaining the Pump Cylinder
83
Replacing the Cam Rollers Recommended Frequency
84
Re-Greasing the Ball Screw Recommended Frequency
85
Re-Greasing the Harmonic Drive Bearing
87
Cooling Fan Maintenance
92
High Temperature Systems
92
CMD-5000 Fan
92
Replacing the Safety Rupture Disk
93
Calibrating the Pressure Transducers
95
What Is a Pressure Transducer
95
Methods of Calibrating the Pump System
95
Maintenance Reminder
100
Troubleshooting
101
Troubleshooting Basics
101
Pumpworks Error Messages
102
Immediate Errors
103
Logged Errors
103
CMD-5000 Two Digit Display Error Messages
105
The Two Digit Display Does Not Light
106
The Two Digit Display Does Not Complete Its Initial Check
106
Two Digit Display Error Code
109
Other Pump Troubleshooting Situations
111
Air Supply Problems
111
Fan Does Not Run
112
Fluid Leaks
112
No Fluid Is Being Delivered
114
Piston Motion Errors
115
Pressure Problems
116
Valve Problems
118
Firmware Updates
119
Q5000 Series User Interface
121
Valve Control Lines
121
Digital Output Lines
122
Digital Input Lines
122
Analog Signal Input Lines
122
Auxiliary Current Loop Inputs
122
Analog Input Lines
123
Emergency Stop Signal
123
Remote Control Interface
123
Power Lines
124
Connector Pinouts
124

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