Chandler Ametek Quizix 6000 Series Manuals

Manuals and User Guides for Chandler Ametek Quizix 6000 Series. We have 1 Chandler Ametek Quizix 6000 Series manual available for free PDF download: User Manual

Chandler Ametek Quizix 6000 Series User Manual (151 pages)

Pump System

Brand: Chandler | Category: Water Pump | Size: 2 MB

Table of Contents
3
General Overview
9
Introduction
9
Primary Components
10
Q6000 Pump Cylinder and Motor Driver
11
CN-6000 Pump Controller
12
Usb/Serial Expander/Isolator
12
Pumpworks Software and Computer
12
Valves, Transducers and Plumbing
12
Support Stand
12
System Setup
13
Unpacking the System
14
Inspecting Your Pump
15
Stacking the Pump Cylinders
15
Inspecting Your Pump, Section
15
Stacking the Pump Cylinders, Section
15
Color Coding
18
Connecting the System Components
18
Driver and Sensor Cables
18
Color Coding, Section
18
Connecting the System Components, Section
18
Connecting Your Q6000 Series Pump to a Computer
19
Transducer and Valve Cable
21
Connecting to a Power Source
22
Connecting to a Power Source, Section
22
Turning on Your Pump Controller
23
Pump Controller Hardware Diagnostics
23
Turning on Your Pump Controller, Section
23
Uninterruptable Power Supplies (UPS)
25
Installing Pumpworks on Your Computer
25
Starting Pumpworks and Installing a Pump
25
Automatic Search for New Pumps When Starting Pumpworks
25
Installing Pumpworks on Your Computer, Section
25
Starting Pumpworks and Installing a Pump, Section
25
User Search for New Pump Controller
26
Two Digit Display When Pump Is Installed Onto Pumpworks
27
Installing the Piston
27
Installing the Cylinder Barrel
28
Installing the Valves and Transducers
30
Q6000-5K and 10K Pump Systems
31
Q6000-20K and Q6000-30K Pump Systems
32
Connecting the Air Supply
33
Connecting Your Fluid Plumbing
33
Setting up a High Temperature System: Oven Installation
34
System Checkout and Operation
37
When to Perform the System Checkout
37
Verification of All Cable and Plumbing Connections
37
Connection Checklist
38
Valve Check
39
Pump Cylinder Check
40
Filling the System with Liquid
41
Pressure Transducer Check
41
Pump Operating Basics
45
Safety Features
47
Cable Connections Sensing
47
Cable Labeling
47
Overpressure Protection Safety Features
47
Safety Pressure Overpressure
48
Digital Underpressure
48
Analog Overpressure
48
Safety Rupture Disk
48
Emergency Stop Capability
50
CN-6000 Pump Controller
53
Pump Controller On/Off Switch and Label
53
Cable Connections
55
Driver Cable
55
Sensor Cable
55
Pressure Transducer and Valve Cable
55
AC Power Cord Receptacle
55
Front Panel Cable
55
Data Link Cable
55
User Interface Cable
56
Or USB Cable
56
Pump Number (Two-Digit Display)
56
Usb/Serial Expander/Isolator
57
Pump Controller Subcomponents
57
6000 Series Pump Cylinder & Motor Driver
59
Q6000 Pump Cylinder
59
Important Operating Notes
60
Operation at High Pressures
60
Orientation of the Pump Cylinder
63
Primary Mechanical Subcomponents of the Pump Cylinder
63
Stepper Motor
63
Planetary Drive and Helical Gears
63
Ball Screw and Ball Nut
63
Piston and Cylinder Barrel
63
Bearings
63
Side Rails and Cam Rollers
64
Pump Cylinder Barrel and Seal Assembly
64
Q6005 and Q6010 Models
64
Q6020 and Q6030 Models
64
Seal Assembly
64
Pump Cylinder Sensor Board
65
Pump Cylinder Hastelloy Option for Corrosive Fluids
65
Pump Cylinder High Temperature Option
65
Q6000 Pump Cylinder Motor Driver
66
Valves and Plumbing
67
Valves
67
Pilot Solenoids
68
Air Supply
69
Pressure Transducers
69
Fluid Plumbing
70
User-Supplied Tubing
70
Plumbing Tubing
70
Safety Rupture Disks
71
High Temperature Option
71
Transducers
72
Valves and Pilot Solenoids
72
System Cables
73
Motor Cable
73
Driver Cable
73
Sensor Cable
73
Transducer and Valve Cable
74
Data Link Cable
74
Or USB Cable
74
AC Power Cables
74
User Interface Cable (Optional)
75
Front Panel Cable (Optional)
75
System Power
77
Basic Power Requirements
77
Using Uninterruptable Power Supplies
77
System Maintenance
79
Special Tools and Spare Parts Kits
79
Maintaining the Cylinder Barrel
80
Removing the Cylinder Barrel
81
How to Change the Seals
82
Removing the Piston (Optional)
84
Replacing the Piston (Optional)
84
Changing the Ambient Temperature Seals
85
Changing the High Temperature Seals
85
Reinstalling the Cylinder Barrel
86
Maintaining the Cylinder Mechanics
86
Replacing the Cam Rollers
86
Re-Greasing the Ball Screw
87
Re-Greasing the Planetary Gear
88
Re-Greasing the Helical Gears
88
Cooling Fan Maintenance
89
Servicing the Valves and Safety Rupture Disk
89
Replacing the Safety Rupture Disk
89
Q6005 and Q6010 Models
90
Calibrating the Pressure Transducers
91
What Is a Pressure Transducer
91
Methods of Calibrating the Pump System
92
Maintenance Reminder
95
Troubleshooting
97
Troubleshooting Basics
97
Pumpworks Error Messages
98
Immediate Errors
98
Logged Errors
99
CN-6000 Two Digit Display Error Messages
101
The Two Digit Display Does Not Light
102
The Two Digit Display Does Not Complete Its Initial Check
102
Two Digit Display Error Code
104
Air Supply Problems
106
No "Air Escaping" Sound When Valves Are Opened and Closed
106
Constant "Air Escaping" Sound
107
Fan Does Not Run
107
Fluid Leaks
107
Leakage Basics
107
Leak Testing
108
Does Your Pump Have a Fluid Leak
109
Finding Your Leak
109
No Fluid Is Being Delivered
109
Piston Motion Errors
110
Motor Running, no Piston Movement Detected Error
111
Motor Stall Error
111
Piston Moves, but Does Not Complete Its Stroke
111
Pressure Problems
112
Pressure Transducer Errors
112
Pressure Does Not Increase Within 30 Seconds
112
Pressure Overshoots Setting in Constant Pressure Mode
112
Pressure Is Not Constant in Constant Pressure Mode
113
Valve Problems
113
Valve Cable Connection Check
113
Checking Your Air Supply
113
Air Supply Requirements
113
Checking Your Air Supply Connection
114
Pilot Solenoid Check
114
Clogged (Obstructed) Valve
114
Valve Leaks Fluid When Closed
114
Firmware Updates
114
Q6000 Series User Interface
117
Valve Control Lines
117
Digital Output Lines
117
Digital Input Lines
118
Analog Signal Input Lines
118
Auxiliary Voltage Inputs
118
Auxiliary Current Inputs
118
Emergency Stop Capability
119
Remote Control Interface
119
Power Lines
119
Connector Pinouts
119

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