CG Products emotron TSA52/69-200 Manuals

Manuals and User Guides for CG Products emotron TSA52/69-200. We have 1 CG Products emotron TSA52/69-200 manual available for free PDF download: Instruction Manual

CG Products emotron TSA52/69-200 Instruction Manual (216 pages)

Emotron TSA Softstarter

Brand: CG Products | Category: Controller | Size: 23 MB

Safety Instructions
5
Table of Contents
7
Contents
7
Introduction
9
Delivery and Unpacking
9
Using of the Instruction Manual
9
Warranty
9
Type Code Number
9
Standards
10
Product Standard for EMC
10
Dismantling and Scrapping
10
Disposal of Old Electrical and Electronic Equipment
11
Glossary
11
Abbreviations and Symbols
11
Definitions
12
Mounting
13
Installation in a Cabinet
13
Cooling
13
Mechanical Specifications and Drawings
14
Mounting Schemes
19
Mounting Bracket for Frame Sizes 5-6
20
Lifting TSA Frame Sizes 5 and 6
21
Connections
23
Mains and Motor Connections
23
Busbar Distances on Emotron TSA Softstarters
31
Cable Covers TSA1-4
31
Current Transformers for TSA6 (Option) When Using External Bypass Contactor
32
Board Layout and Connectors
34
Control Signal Connections
36
Wiring Examples
37
Application Guidelines
45
Softstarter Dimensioning According to AC-53B
45
Applications Rating
45
The Application Functions List
47
Special Conditions
50
Small Motor or Low Load
50
Ambient Temperature below 0°C (32°F)
50
Pump Control with Softstarter and AC Drive Together
50
Starting with Counter-Clockwise (Reverse) Rotating Loads
50
Running Motors Connected in Parallel
50
Running Motors Linked Together
50
Heat Dissipation in Cabinets
50
Insulation Test on Motor
50
Operation above 1,000 M (3280 Ft)
50
Earthing System
51
Earth Fault Relay
51
Other Control Voltage
51
Getting Started
53
Check List
53
Mains and Motor Connection
53
Connect the Mains Cables
53
Connect the Motor Cables
53
Connect the Control Supply Voltage
53
Default Toggle Loop
54
Remote I/O Operation
54
Control Panel Operation
55
Operation Via the Control Panel
57
Display
57
LED Indicators
58
Control Keys
58
Function Keys
59
Key Function
59
Jog Key Function
59
Toggle and Loc/Rem Key
60
Toggle Function
60
Loc/Rem Function
61
The Menu Structure
61
The Main Menu
62
Main Features
63
Setting Start, Stop and Run Functions
63
Start and Stop Control
63
Start and Stop Methods
63
Jog Functions
64
Start/Stop Signal Priority
64
Setting Motor Data
64
Process Information
64
Working with Parameter Sets
65
Selection of Parameter Sets
65
Configuration of Parameter Sets
66
Handling Motor Data in Parameter Sets
66
Using the Control Panel Memory
66
Applying Limitations, Alarms and Autoreset
69
Alarm Types and Actions
69
Alarm Settings
69
Alarm Indications
69
Load Monitor Function
70
Reset and Autoreset
74
Programmable I/O
75
Remote Control Functions
75
Default Settings of the Run/Stop/Reset Functions
75
Enable and Stop Functions
76
Level / Edge Operation after Reset
76
Logical Functions
77
Jog Speed at Start and /Or Stop
77
Functionality
81
Preferred View [100]
83
1St Line [110]
83
2Nd Line [120]
83
Main Setup [200]
83
Operation Setup [210]
83
Remote Signal Level/Edge [21A]
86
Selection of External Bypass and Current Transformer for TSA6
87
Motor Data [220]
88
Motor Protection [230]
91
Parameter Set Handling [240]
95
Autoreset [250]
98
Serial Communication [260]
101
Process [300]
105
View Process Value [310]
105
Process Settings [320]
105
Start Setting [330]
107
Stop Setting [340]
110
Jog [350]
113
Load Monitor and Process Protection [400]
114
Load Monitor [410]
114
Process Protection [420]
118
Mains Protection [430]
119
I/O [500]
121
Analogue Input [510]
121
Digital Inputs [520]
124
Analogue Output [530]
125
Relays [550]
127
Virtual I/Os [560]
130
Logical Functions and Timers [600]
131
Comparators [610]
131
Logic Outputs [620]
136
Timers [630]
139
SR Flip-Flops [640]
141
Counters [650]
143
Clock Logic [660]
144
Operation/Status [700]
145
Operation Values [710]
145
Status [720]
146
Stored Values [730]
149
Real Time Clock Settings [740]
150
View Trip Log [800]
150
Trip Message Log [810]
150
Trip Messages [820] - [890]
151
Reset Trip Log [8A0]
151
System Data [900]
152
TSA Data [920]
152
Serial Communication
153
Modbus RTU
153
Parameter Sets
153
Motor Data
154
Start and Stop Commands
154
Process Value
154
Description of the Eint Formats
155
Softstarter Theory
157
Background Theory
157
Reduced Voltage Starting
159
Other Starting Methods
161
Use of Softstarters with Torque Control
162
Troubleshooting, Diagnoses and Maintenance
163
Trip Conditions, Causes and Remedial Action
163
Technically Qualified Personnel
163
Opening the Softstarter
163
Maintenance
163
Troubleshooting List
164
Options
169
External Control Panel
169
Emosoftcom
169
I/O Board
169
Ptc/Pt100
169
Serial Communication and Fieldbus
169
External Current Transformers TSA6
169
Lifting Bracket TSA 5-6
170
Technical Data
171
Emotron TSA52/69-016 to -056 (Size 1)
171
Emotron TSA52/69-070 to -100 (Size 2)
173
Emotron TSA52/69-140 to -200 (Size 3)
174
Emotron TSA52/69-240 to -450 (Size 4)
175
Emotron TSA52/69-470 to -820 (Size 5)
176
Emotron TSA52/69-835 and TSA52/69-960 (Size 6)
177
General Electrical Specifications
178
Semi-Conductor Fuses
178
Ultrarapid Fuses TSA5/6
178
Environmental Conditions
179
Derating at High Temperature
179
Derating at High Altitude
179
Control Power- and I/O Signal Connectors
180
Index
181
Appendix 1: Menu List
183
Appendix 2: Trip Message Communication Data
213

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