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CF650-7B 2017
CF MOTO CF650-7B 2017 Manuals
Manuals and User Guides for CF MOTO CF650-7B 2017. We have
1
CF MOTO CF650-7B 2017 manual available for free PDF download: Service Manual
CF MOTO CF650-7B 2017 Service Manual (443 pages)
Brand:
CF MOTO
| Category:
Motorcycle
| Size: 42.67 MB
Table of Contents
2 Periodic Maintenance
19
Table of Contents
19
Periodic Maintenance Chart
21
Torque Specifications
24
Special Tools
31
Air Filter Element Cleaning
32
Throttle Control System Inspection
33
Idle Speed Inspection
34
Fuel Line Inspection (Fuel Leak, Damage, Installation Condition)
35
Cooling System
36
Coolant Level Inspection
36
Radiator Hose Damage and Installation Condition Inspection
36
Cylinder Head
37
Valve Clearance Inspection
37
Clutch
43
Clutch Operation Inspection
43
Wheels/Tires
43
Air Pressure Inspection
43
Wheel/Tire Damage Inspection
44
Tire Tread Wear, Abnormal Wear Inspection
44
Wheel Bearing Damage Inspection
45
Drive Chain
45
Drive Chain Lubrication Condition Inspection
45
Drive Chain Slack Inspection
46
Drive Chain Slack Adjustment
46
Wheel Alignment Inspection
47
Drive Chain Wear Inspection
48
Chain Guide Inspection
48
Brake System
49
Brake Fluid Leak (Brake Hose and Pipe) Inspection
49
Brake Operation Inspection
50
Brake Fluid Level Inspection
50
Brake Pad Wear Inspection
51
Brake Light Switch Operation Inspection
51
Rear Shock Absorber Oil Leak Inspection
52
Front Forks/Rear Shock Absorber Operation Inspection
52
Front Fork Oil Leak Inspection
52
Suspensions
52
Steering System
53
Steering Play Inspection
53
Steering Play Adjustment
53
Steering Stem Bearing Lubrication
54
Electrical System
54
Spark Plug Condition Inspection
54
Lights and Switches Operation Inspection
55
Engine Stop Switch Operation Inspection
59
Others
60
Chassis Parts Lubrication
60
Bolts, Nuts and Fasteners Tightness Inspection
61
Replacement Parts
62
Air Filter Element Replacement
62
Fuel Line Replacement
62
Coolant Change
63
Radiator Hose and O-Ring Replacement
65
Oil Filter Replacement
66
Brake Hose and Pipe Replacement
67
Master Cylinder Rubber Parts Replacement
68
Caliper Rubber Parts Replacement
70
Spark Plug Replacement
72
3 Efi System
73
Exploded View
74
ECU Pin Function
76
EFI Specification
77
Special Tools
79
EFI Servicing Precautions
80
EFI Trouble Shooting
82
General
82
EFI Diagnose Flow Chart
86
Diagnose Sheet
87
EFI System Trouble Shooting Form
89
General
97
Self Diagnose
97
Trouble Code List
100
EFI Trouble Back up
102
EFI Parts Service
103
Throttle Body
103
Intake Temp and Pressure Sensor
107
Water Temp Sensor
110
Crankshaft Position Sensor
112
Speed Sensor
113
Roll over Sensor
116
Oxygen Sensor
117
Ignition Coil
120
Trouble Indicating Light
122
Ecu
125
High Pressure Fuel Pipe
127
Fuel Pump
129
Injector
135
Throttle Cable and Lever
140
Throttle Body
141
Trouble Code List
143
4 Cooling System
147
Exploded View
148
Coolant Flow Chart
150
Special Tools
153
Coolant
154
Coolant Deterioration Inspection
154
Coolant Draining
154
Coolant Filling
154
Coolant Level Inspection
154
Pressure Testing
154
Coolant Reserve Tank Removal/Installation
155
Cooling System Flushing
155
Water Pump
156
Water Pump Installation
156
Water Pump Removal
156
Mechanical Seal Inspection
157
Water Pump Housing Assembly
157
Water Pump Housing Disassembly
157
Impeller Assembly
158
Pump Impeller Inspection
158
Radiator
159
Radiator and Radiator Fan Removal
159
Radiator and Radiator Fan Installation
160
Radiator Cap Inspection
160
Radiator Inspection
160
Radiator Filler Neck Inspection
161
Thermostat
162
Thermostat Inspection
162
Thermostat Installation
162
Thermostat Removal
162
Hose and Pipes
164
Hose Inspection
164
Hose Installation
164
Coolant Temperature Sensor
165
Coolant Temperature Sensor Inspection
165
Coolant Temperature Sensor Removal/Installation
165
5 Engine Top
166
Exploded View
168
Specifications
173
Special Tools and Sealant
174
Cylinder Head Cover
176
Cylinder Head Cover Installation
176
Cylinder Head Cover Removal
176
Timing Chain Tensioner
179
Timing Chain Tensioner Installation
179
Camshaft Installation
181
Camshaft/Timing Chain
181
Camshaft Run-Out
184
Camshaft/Camshaft Cap Wear
184
Timing Chain Removal
185
Cylinder Compression Measurement
186
Cylinder Head
186
Cylinder Head Removal
187
Cylinder Head Installation
188
Cylinder Head Wear
189
Valve Clearance Adjustment
190
Valve Clearance Inspection
190
Valve Installation
190
Valve Removal
190
Valves
190
Valve Guide Installation
191
Valve Guide Removal
191
Valve-To-Guide Clearance Measurement
192
Valve Seat Inspection
193
Valve Seat Repair
193
Cylinder Installation
194
Cylinder Removal
194
Cylinder/Piston
194
Piston Removal
195
Piston Installation
196
Cylinder Wear
197
Piston Ring/Piston Ring Groove Wear
197
Piston Ring Groove Width
198
Piston Ring Thickness
199
Piston Ring Cut Clearance
200
Intake Manifold
201
Intake Manifold Installation
201
6 Clutch
202
Exploded View
203
Specifications
205
Special Tool and Sealant
206
Clutch Cover
207
Clutch Cover Removal
207
Clutch Cover Installation
208
Release Shaft Installation
209
Release Shaft Removal
209
Clutch Cover Disassembly
210
Clutch Cover Assembly
211
Clutch
212
Clutch Removal
212
Clutch Installation
213
Clutch Plate Warp Inspection
217
Clutch Plate, Wear, Damage Inspection
217
Clutch Spring Free Length Measurement
217
Clutch Housing Finger Inspection
218
Clutch Housing Spline Inspection
218
7 Engine Lubrication System
219
Exploded View
220
Engine Oil Flow Chart
222
Specifications
224
Special Tools and Sealant
225
Engine Oil and Oil Filter
226
Oil Level Inspection
226
Engine Oil Change
227
Oil Filter Replacement
227
Oil Pan
228
Oil Pan Removal
228
Oil Pan Installation
229
Oil Pressure Relief Valve
231
Oil Pressure Relief Valve Inspection
231
Oil Pressure Relief Valve Installation
231
Oil Pressure Relief Valve Removal
231
Oil Pump
232
Oil Pump Removal
232
Oil Pump Installation
233
Oil Pressure Measurement
234
Oil Pressure Switch
235
Oil Pressure Switch Installation
235
Oil Pressure Switch Removal
235
8 Engine Removal and Installation
236
Exploded View
237
Engine Removal
239
Engine Removal/Installation
239
Engine Installation
242
9 Crankshaft /Transmission
243
Exploded View
245
Specification
249
Crankcase Splitting
252
Crankcase Assembly
254
Crankshaft and Connecting Rods
260
Crankshaft Installation
260
Crankshaft Removal
260
Connecting Rod Installation
261
Connecting Rod Removal
261
Connecting Rod Bend
264
Connecting Rod Big End Side Clearance
264
Connecting Rod Twist
264
Crankshaft Side Clearance
266
Crankshaft Main Bearing Insert/Journal Wear
267
Crankshaft Runout
267
Balancer
269
Shift Mechanism Removal
271
Shift Pedal Installation
271
Shift Pedal Removal
271
Transmission
271
Shift Mechanism Installation
272
Shift Mechanism Inspection
273
Transmission Assy Removal
274
Transmission Assy Disassembly
275
Transmission Assy Assembly
276
Transmission Shaft Assembly
278
Transmission Shaft Disassembly
278
Shift Fork Bending
281
Shift Fork Guide Pin/Drum Groove Wear
281
Shift Fork/Gear Groove Wear
281
Ball and Needle Bearing Replacement
282
Ball and Needle Bearing Wear
282
Gear Dog and Gear Dog Hole Damage
282
10 Tire and Rim
283
Specifications and Service Limit
286
Front Wheel Installation
288
Front Wheel Removal
288
Special Tools
288
Wheel (Rims)
288
Rear Wheel Installation
290
Rear Wheel Removal
290
Axle Inspection
292
Wheel Inspection
292
Balance Adjustment
293
Balance Inspection
293
Balance Weight Installation
293
Balance Weight Removal
293
Tire Installation
295
Tire Removal
295
Tire Repair
297
Hub Bearing
298
Hub Bearing Inspection
298
Hub Bearing Installation
298
Hub Bearing Removal
298
11 Chain Drive System
299
Exploded View
300
Special Tools
302
Drive Chain
303
Drive Chain Lubrication
303
Drive Chain Removal
303
Drive Chain Slack Adjustment
303
Drive Chain Slack Inspection
303
Drive Chain Wear Inspection
303
Wheel Alignment Inspection/Adjustment
303
Drive Chain Installation
304
Engine Sprocket Removal
307
Sprocket, Coupling
307
Engine Sprocket Installation
308
Rear Sprocket Installation
308
Rear Sprocket Removal
308
Coupling Bearing Installation
309
Coupling Bearing Removal
309
Coupling Installation
309
Coupling Bearing Inspection
310
Coupling Damper Inspection
310
Sprocket Wear Inspection
310
Rear Sprocket Warp Inspection
311
12 Breakingsystem
312
Exploded View (Front Brake)
314
Exploded View (Rear Brake)
316
Specifications
318
Special Tools
319
Brake Lever Position Adjustment
320
Brake Pedal Position Adjustment
320
Brake Pedal Position Inspection
320
Brake Pedal Installation
321
Brake Pedal Removal
321
Front Caliper Removal
323
Rear Caliper Removal
323
Caliper Fluid Seal Damage
324
Front Caliper Assembly
324
Front Caliper Disassembly
324
Rear Caliper Assembly
324
Rear Caliper Disassembly
324
Rear Caliper Dust Boot and Friction Boot Damage
324
Caliper Piston and Cylinder Damage
325
Rear Caliper Holder Shaft Wear
325
Brake Pad Wear Inspection
326
Brake Pads
326
Front Brake Pad Installation
326
Front Brake Pad Removal
326
Rear Brake Pad Installation
326
Rear Brake Pad Removal
326
Front Master Cylinder Installation
327
Front Master Cylinder Removal
327
Master Cylinder
327
Front Master Cylinder Disassembly
328
Master Cylinder Assembly
328
Rear Master Cylinder Disassembly
328
Rear Master Cylinder Installation
328
Rear Master Cylinder Removal
328
Master Cylinder Inspection
329
Brake Disc
330
Brake Disc Installation
330
Brake Disc Removal
330
Brake Disc Warp
330
Brake Disc Wear
330
Brake Fluid
331
Brake Fluid Level Inspection
331
Brake Hose Inspection
333
Brake Hose Removal/Installation
333
13 Suspension
334
Specifications
339
Special Tools
340
Front Shockabsorber
341
Front Shockabsorber Installation
341
Front Shockabsorber Removal
341
Rear Shock Absorber Removal
343
Rear Shockabsorber
343
Spring Preload Adjustment
343
Rear Shock Absorber Inspection
344
Rear Shock Absorber Installation
344
Swingarm
345
Swingarm Installation
345
Swingarm Removal
345
Swingarm Bearing Installation
346
Swingarm Bearing Removal
346
Swingarm Bearing, Sleeve Inspection
347
Chain Guide Inspection
348
Swingarm Bearing Lubrication
348
14 Steering System
349
Exploded View
350
Special Tools
352
Steering Bearing Removal
353
Steering Bearing Installation
354
Steering Stem Warp
356
Handlebar
357
Handlebar Installation
357
Handlebar Removal
357
Clutch Lever Assy Installation
358
16 Electrical System
369
Specifications
370
Special Tools
371
Parts Location
372
Wiring Diagram
374
Precautions
376
Battery
378
Charging System
384
Overriding Clutch
391
Ignition System
401
Lighting System
411
Dashboard
424
Switches and Sensors
427
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