User Manuals: CF MOTO CF1000AU 2018 Offroad Vehicle

Manuals and User Guides for CF MOTO CF1000AU 2018 Offroad Vehicle. We have 1 CF MOTO CF1000AU 2018 Offroad Vehicle manual available for free PDF download: Service Manual

CF MOTO CF1000AU 2018 Service Manual (366 pages)

Brand: CF MOTO | Category: Offroad Vehicle | Size: 35.88 MB

Unit Conversion Table
4
Danger/Warning/Caution
4
Maintenance Information
5
Safety Cautions
5
Cautions for Removal and Installation
5
Engine Break-In
7
Recommended Break-In Period
7
Operation Guide
7
Main Specification
8
Lubrication
10
Light/Dashboard/Switch
12
Tighten Torque
12
Tightening Torque List
13
Cable, Bearing and Other Moving Parts Lubrication
14
Grease and Sealant
14
Special Torque for Engine
14
Engine Working Tool
14
Cable, Brake System and Cooling System
15
Wiring Identification
15
Brake System Parts Diagram
18
Brake System (EU 167 Left-Hand Park)
19
Brake System (Right-Hand Park)
20
Cooling System Parts Diagram
21
Body Covering Parts
22
Seat Assy, Air Filter Cover Assy
24
Rear Seat
24
Front Seat
24
Air Filter Cover Assy
24
Air Filter Upper Cover
25
Air Filter Cover, LH
25
Air Filter Cover, RH
25
Gearshift Deco Cover
26
Lock Cover
26
Left Side Cover
26
Side Cover, RH
27
Seat Heat Insulator
27
Rear Seat Bracket
27
Right Cover
28
Left Cover
28
Front Rack
28
Rear Rack Cover
29
Rear Rack
29
Hand Guard, LH/RH
30
Handlebar Cover
30
Hand Guard, RH
31
Hand Guard, LH
31
Handlebar Deco Cover, RH
31
Dashboard Cover Assy
31
Dashboard Cover, RH
32
Dashboard Cover, LH
32
Dashboard Lower Cover
33
Dashboard Cover
33
Front Dashboard Cover
33
Front Licence Plate
34
Front Lower Panel
34
Front Bumper Block, RH
34
Front Deco Cover, RH
35
Front Bumper Cover, RH
35
Front Bumper Cover, LH(EU)
35
Bumper Assy
35
Headlight Cover, RH
36
Headlight Cover, LH
36
Front Deco Plate
36
Front Vent Cover, LH
36
Headlight Cover
37
Front Flare Fender, RH
38
Front Inner Fender, RH
38
Front Fender
39
Engine Side Cover, LH
40
Side Cover Bracket
40
Rear Flare Fender, RH
40
Rear Flare Fender, LH
40
Tool Box Cover
41
Rear License Plate
41
Footrest, RH
41
Footrest, LH
41
Tool Box Locker
42
Rear Plate
42
Tool Box Locker Bracket
42
Taillight Cover, RH
43
Right Taillight
43
Reflector
43
Taillight Cover, LH
43
Rear Fender
44
Front Lower Plate
45
Middle Lower Plate
45
Rear Lower Plate
45
Pipe Plug
46
Front Suspension Cover, RH
46
Rear Suspension Cover, LH
46
Front Suspension Cover, LH
46
Seat Belt(EU 167)
47
Periodic Inspection and Adjustment
48
Steering Column and Brake System
52
Front Brake
52
Clearance of the Front Brake Handle
52
Front Brake Fluid Level
53
Front Brake Disc&Brake Pads
53
Brake Pad Wear
53
Brake Disc Inspection & Replacement
53
Rear Brake Fluid Level
54
Brake Fluid Replacement
54
Front Wheel Toe-In
55
Front Wheel
55
Tire Pressure
56
Tire and Tire Pressure
56
Tire Groove
56
Wheel Nut and Axle
57
Suspension System
57
Shifting Mechanism
58
Fuel System
58
Inspect Fuel System Condition
58
Throttle Inspection
59
Speed Limiter
59
Cooling System
60
Coolant Level
60
Coolant Leakage
61
Coolant Gauge Inspection
62
Headlight Beam Adjustment
62
Selective Shock Absorber View
63
Damping Force Knob for Compression
63
Front Shock Absorber Adjustment
64
Rear Shock Absorber Adjustment
64
Front/Rear Shock Absorber Shape Selection
65
Front Shock Absorber Spring Preload Adjustment
66
Rear Shock Absorber Spring Preload Adjustment
66
Alongside Engine
67
Canister Removal (US)
68
Intake System
70
Exhaust System
72
Engine Removal and Installation
74
Table of Contents
76
Maintenance Information
77
- EIN Location
  81
- Engine Left Side
  81
- Engine Right Side
  81
- Engine Specification
  82
- Lubrication System
  83
- Service Data
  83
- Electrical System
  84
- Induction System
  84
- Valve Mechanism and Cylinder Head
  85
- Cvt
  87
- Engine Tighten Torque
  88
- Engine Service Tools
  90
- Measuring Tool
  90
- Engine Service Special Tools
  91
- Engine Service Materials
  93
- Engine Maintenance Schedule
  94
- Intake Pipe, Cylinder Head and Cylinder Body
  95
- Service Tool and Material
  96
Intake Pipe, Cylinder Head and Cylinder Body
96
- Intake Pipe
  102
- Leakdown Test
  102
- Maintenance and Inspection
  102
- Valve Clearance Adjustment
  102
- Cylinder Head Cover
  103
  - Remove the Radiator Cap
    103
  - Leaking Reason
    105
  - Intake Pipe Assembly
    106
  - Intake Pipe Inspection
    106
  - Intake Pipe Removal
    106
  - Cylinder Head Assembly
    107
  - Cylinder Head Cover
    107
  - Cylinder Head Cover Inspection
    107
  - Tensioner Inspection
    108
  - Tensioner Removal
    108
  - Timing Chain Tensioner
    108
  - Tensioner Installation
    109
  - Camshaft Timing Sprocket
    110
  - Inspect the Timing Sprocket
    110
  - Removal the Timing Sprocket
    110
  - Installation the Timing Sprocket
    111
  - Install All the Removed Parts
    112
  - Remove the Rocker Arm
    113
  - Remove the Rocker Arm Shaft
    113
  - Inspection the Rocker Arm
    114
  - Remove the Thrust Washers
    114
  - Rocker Arm Inner Diameter
    114
  - Install the Rocker Arms
    115
  - Rocker Arm Shaft Inspection
    115
  - Timing Chain
    115
  - Remove the Cylinder Head
    116
  - Cylinder Head Inspection
    117
  - Cylinder Head Installation
    117
  - Camshaft
    118
  - Camshaft Timing
    119
  - Camshaft Timing Cylinder 2
    119
- Cylinder Head
  119
  - Camshaft Timing Cylinder
    123
  - Camshaft Removal
    124
  - Camshaft Inspection
    125
  - Remove Rocker Arms
    125
  - Camshaft Bearing Hole Diameter
    126
  - Camshaft Installation
    126
- Valve Spring
  127
  - Valve Spring Removal
    127
  - Remove Valve Cotters
    128
  - Valve Spring Inspection
    128
  - Valve Spring Installation
    128
  - Valve Removal
    129
- Cylinder Body
  130
  - Valve Inspection
    130
  - Valve Stem and Valve Guide Clearance
    130
  - Valve Stem Diameter
    130
  - Valve Stem Seal
    130
  - Valve Bevel and Valve Seat
    131
  - Valve Installation
    131
  - Cylinder Inspection
    132
  - Cylinder Removal
    132
  - Cylinder Taper
    132
  - Cylinder Installation
    133
  - Cylinder out of Round
    133
- Piston
  134
  - Piston Removal
    134
  - Piston Inspection
    135
  - Piston/Cylinder Body Clearance
    136
  - Piston/Cylinder Clearance
    136
  - Connecting Rod Small End Inner Diameter
    137
  - Connecting Rod/Piston Pin Clearance
    137
  - Piston Pin Diameter
    137
  - Piston Installation
    138
  - Piston Ring Gap Clearance
    140
  - Piston Ring/Groove Clearance
    140
  - Piston Rings
    140
- Piston Ring
  141
- Ring Installation
  141
- Crankcase, Crankshaft and Gears
  146
- Drive Gear
  147
- Timing Chain Installation
  148
- Crankcase
  149
- Crankcase Cover
  149
- Crankshaft
  149
  - Crankcase Cleaning
    151
  - Crankcase Inspection
    151
  - Crankcase Installation
    152
  - Crankshaft Locking Procedure
    153
  - Connecting Rod Big End Axial Play
    156
  - Crankshaft Axial Play
    156
  - Crankshaft Removal
    156
  - Connecting Joint Diameter
    157
  - Crankshaft Joint Clearance
    158
  - CVT Case Joint Clearance
    158
  - Inspection the Engine Front Output Shaft
    161
  - Installation the Engine Front Output Shaft
    161
- Driven Bevel Gear
  162
  - Removal the Driven Bevel Gear
    162
  - Clearance Adjustment
    163
  - Gear Inspection
    163
  - Gear Installation
    163
  - Drive Bevel Gear
    164
  - Drive Bevel Gear Inspection
    165
  - Drive Bevel Gear Installation
    165
  - Bevel Gear Clearance
    166
  - Shim Adjustment Procedure
    166
  - Tooth Contact
    167
  - Gearing Sector Gears Removal
    168
- Gearing System
  168
  - Mainshaft, Secondary Shaft, Shifting
    169
  - Bearing Removal in Crankcase
    171
  - Reverse Intermediate Gear Removal
    171
  - Measure Shift Fork Pins
    173
  - Shift Drum
    174
  - Parking Lever
    175
  - Shifting Main Shaft
    175
  - Gear
    176
  - Gearshift Driven Shaft Assy
    176
  - Driven Shaft
    177
  - Gear Inner Diameter
    177
  - Reverse Intermediate Gear
    177
  - Reverse Intermediate Gear Shaft
    178
  - Shifting Sectors
    178
  - Other Parts in Crankcase
    180
- CVT Drive
  186
- Service Tools, Material and View
  186
- Cvt(Exploded View)
  187
- General
  188
Cvt
189
- CVT Cover
  189
- CVT Case
  189
- CVT Cover Assy Inspection
  190
- CVT Cover Installation
  190
- Clutch Shoe Inspection
  193
- Drive Pulley Disassembly
  193
- Drive Pulley Inspection
  193
- Drive Pulley
  193
- Drive Pulley Assembly
  194
- Driven Pulley Disassembly
  194
- Driven Pulley Inspection
  196
- Driven Pulley Fixed Sheave Inspection
  196
- Driven Pulley Sliding Sheave Inspection
  197
- Spring Cam Seat Inspection
  198
- Driven Pulley Spring Inspection
  198
- Driven Pulley Assembly
  198
- Drive Belt
  198
- Drive/Driven Pulley and Belt Installation
  199
- CVT Case Removal
  200
- CVT Case Cleaning
  201
- CVT Case Assy Inspection
  201
- CVT Case Installation
  202
- Maintenance Tools, Material and View
  204
Engine Lubrication System
204
- Exploded View
  205
- Lubrication Line
  206
- Engine Oil Level Check
  207
- General
  207
- Engine Oil Replacement
  208
- Gear Box Oil Inspection
  209
- Gear Oil Replacement
  209
  - Clean the Drain Plug up
    210
  - Engine Oil Pressure
    211
  - Oil Pressure Switch
    211
  - Oil Pressure Switch Service Voltage
    211
  - Oil Filter Element
    212
  - Oil Filter Element Installation
    213
  - Oil Pressure Limit Valve
    213
  - Spring Free Length
    213
- Oil Pump
  214
  - Final Test
    216
  - Engine Oil Strainer
    217
- Oil Cooler
  217
  - Strainer Cleaning and Inspection
    217
  - Strainer Installation
    217
  - Oil Cooler Inspection
    218
  - Oil Cooler and Accessories Installation
    219
  - Oil Cooler Cleaning
    219
  - Oil Cooler Inlet/Outlet Pipe Inspection
    219
  - Engine Start System
    220
  - Service Tool, Material and View
    221
- General
  223
- Inspection and Cleaning
  223
- MAG-Side Crankcase Cover
  223
- Magneto Stator
  225
- Stator Installation
  225
- Magneto Rotor
  226
- Overriding Clutch
  229
- Driven Gear Removal
  230
- Start Gear Assy
  231
Intake System
232
- Service Material and Exploded View
  233
- Air Filter (Exploded View)
  234
- Cfmoto
  235
- Air Filter
  235
- Air Filter Installation
  236
- Air Filter Housing
  236
Cooling System
238
- Cooling System
  240
  - Radiator (Exploded View)
    240
  - Waterpump (Exploded View)
    241
  - Cooling System Sealing Test
    242
- General
  242
- Inspection
  242
- Coolant Replacement
  243
- Maintenance
  243
  - Draining the System
    244
  - Refilling the System
    244
- Thermostat
  245
  - Thermostat Removal
    245
  - Radiator Cap
    246
  - Thermostat Inspection
    246
  - Thermostat Installation
    246
  - Radiator Clean and Inspection
    247
  - Radiator Removal
    248
  - Radiator Installation
    249
  - Reservoir
    249
  - Reservoir Installation
    249
  - Reservoir Removal
    249
  - Cooling Fan Testing
    250
  - Radiator Fan Relay
    251
  - Relay Function Test
    251
  - Relay Working Test
    251
  - Remove the Relay
    251
  - Thermoswitch Testing
    252
  - Thermoswitch Working Temp
    252
  - Water Pump Cover
    253
- Charging System
  264
- Charging Wire Diagram
  264
- Magneto Coil Resistance
  264
- Magneto with Non-Loaded
  264
Electrical System
264
- Voltage Regulator
  265
- Brush
  266
- Electrical Starting System
  266
- Starter Motor
  266
- Armature
  267
- Commutator
  267
- Oil Seal
  267
- Starter Relay
  268
- Auxiliary Starter Relay and Fuel Pump Relay
  269
- Engine Starting Notice
  269
- EFI Structure
  270
- EFI System
  270
- EFI System Maintenance Notice
  271
- Digital Multimeter
  272
- Service Tools
  272
  - Vaccum Gauge
    272
  - Compression Tester
    273
  - Fuel Pressure Gauge
    273
  - Timing Light
    273
- Ecu
  274
- EFI Components and Function
  274
  - Limit Data
    275
  - Pin Function
    275
- Throttle Body
  275
- Intake Temperature and Pressure Sensor
  276
  - Absolute Pressure Pabs in KPA
    277
  - Water Temperature Senser
    278
  - Connection between Sensors and ECU
    279
- Oxygen Sensor
  279
- Mileage Sensor (Speed Sensor)
  280
  - Gear Sensor
    281
  - Reverse Pre-Caution
    281
  - Fuel Pressure Test
    282
- Fuel Pump
  282
  - Pressure Relief in Fuel System
    282
  - Connection between Injectors and ECU
    283
- Fuel Injector
  283
- Fuel Injector Installation
  283
- Idle Stepping Motor
  284
- Connection between Ignition Coils and ECU.
  285
- Ignition Coil
  285
  - Ignition Coil Parameters
    286
  - Secondary Ignition Voltage Test
    286
- EFI Self-Diagnosis
  287
- Mil
  287
- MIL Flash Principles
  287
- PDA Function
  288
- Version Infomation Display
  288
- Fault Display
  288
Troubleshooting
290
- EFI Trouble Codes
  294
- Help
  295
- Instruction
  295
- Trouble Code Diagnosing
  295
- Trouble Code P0107:Intake Pressure Sensor Low Voltage or Open
  297
- Trouble Code P0108:Intake Pressure Sensor High Voltage
  297
- Trouble Code P0112: Intake Temp. Sensor Low Voltage
  297
- Trouble Code P0117:Thermo Sensor Low Voltage
  297
- Trouble Code P0122:TPS Low Voltage or Open
  298
- Trouble Code P0123:TPS Voltage High
  298
- Trouble Code P0201/ P0202: Cylinder 1/2 Injector Coil Trouble
  298
- Trouble Code P0562:Battery Voltage Low
  299
- Trouble Code P0563:Battery Voltage High
  299
- Trouble Code P0627: Fuel Pump Relay Coil Open
  299
- Trouble Code P0629: Fuel Pump Relay Coil Short to Power
  299
- Common Troubles List
  300
- Diagnosis Tips
  300
- Starting Failure/Hard Starting
  301
- When Starting, Engine Can Rotate but Cannot Start
  301
- Difficult to Start Cold Engine
  302
- Difficult to Start Hot Engine
  302
- Difficult to Start in any Conditions
  303
- Normal Starting,But Unstable Idle Speed
  304
- Normal Starting, but Unstable Idle Speed During Engine Warming
  305
- Engine Starts Normally, but Idle Speed Is too High
  307
- RPM Cannot Increase or Engine Stops When Accelerating
  308
- ) Difficult to Accelerate and Bad Performance
  309
- Low Acceleration
  309
- General Diagnostic Procedures
  310
- Vehicle Chassis
  311
- Maintenance Specifications
  312
- Tools
  312
- Excessive Handlebar Free Play
  313
- Heavy Steering
  313
- Suspension too Soft
  313
- Wheel Cannot Turn Freely
  313
- Brake Pad Removal
  314
- Front Brake Caliper
  314
- Reverse the Removal Procedure for Installation
  314
- Wheel Hub and Brake Disc
  314
- Front Brake Master Cylinder
  315
- Front Suspension System
  316
- Pcv
  316
- Rear Brake Caliper
  316
- Rear Suspension System
  317
- Front Upper A-Arm
  318
- Front Lower A-Arm
  319
- Rear Suspension Arm
  319
- Steering Knuckle
  319
- Loose the Connector
  320
- Right Handlebar Switch
  320
- Steering System
  320
  - Winch Control Switch
    320
  - Handlebar Pipe
    321
  - Rear View Mirror
    321
  - Throttle Cable
    321
  - Non-EPS Steering Shaft
    322
  - EPS Motor
    324
  - Remove Body Covering Parts
    324
  - EPS Controller
    325
  - EPS Steering System Diagnostic
    325
  - EPS System Fault Code Table
    325
  - EPS Trouble Analyze and Solution
    326
- Front and Rear Gear Case
  327
  - Gear Case Maintenance Information
    327
  - Maintenance Schedule
    327
  - Gear Case Inspection and Maintenance
    328
  - Inspect and Analyze
    328
- Front and Rear Gear Case Removal and Installation
  329
- Front/Rear Gear Case Oil Replacement
  330
- Front Gear Case Disassembly
  331
- Front Gear Case Service
  331
- Front Gear Case Assembly and Adjustment
  333
- Rear Gear Case Assembly and Adjustment
  338
- Drive Shaft
  348
- Front and Rear CV Shaft Inspection
  352
- Front Drive Shaft Disassemble and Inspection
  353
- Rear Drive Shaft Disassemble and Inspection
  354
- Signal and Lighting System
  355
- Front Turn Signal Light
  356
- Indicator Light
  356
- Bulb Replacement
  356
- Head Light Cannot Turn on
  356
- Tail Light Replacement
  357
- Ignition Switch
  358
- Handle Bar Switch
  358
- Handle Bar Switch(US)
  358
- Light Switch (No.1)
  359
- Emergency Switch (No.2)
  359
- Engine Stop Switch (No.3)
  359
- Engine Start Switch (No.4)
  359
- Steering Signal Switch (No.1)
  360
- Horn Switch (No.2)
  360
- Brake Light Switch
  360
- Horn
  361

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User Manuals: CF MOTO CF1000AU 2018 Offroad Vehicle

CF MOTO CF1000AU 2018 Service Manual (366 pages)

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