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CARDINAL RG 1971
Cessna CARDINAL RG 1971 Manuals
Manuals and User Guides for Cessna CARDINAL RG 1971. We have
1
Cessna CARDINAL RG 1971 manual available for free PDF download: Service Manual
Cessna CARDINAL RG 1971 Service Manual (407 pages)
Brand:
Cessna
| Category:
Aircrafts
| Size: 13 MB
Table of Contents
Revision Number
3
Aircraft Specifications
10
Recommended Nut Torques
13
Table of Contents
14
Jacking
16
Tie-Down
17
Flyable Storage
17
Returning Aircraft to Service
17
Temporary Storage
17
Inspection During Storage
18
Returning Aircraft to Service
18
Indefinite Storage
18
Inspection During Storage
19
Returning Aircraft to Service
20
Servicing
20
General Description
20
Fuel
20
Fuel Drains
20
Engine Oil
20
Engine Air Induction Filter
21
Vacuum System Air Filter
22
Battery
22
Tires
23
Nose Gear Shock Strut
23
Shimmy Dampener
23
Hydraulic Brake System
24
Hydraulic Reservoir
24
Hydraulic Fluid Contamination Check
24
Cleaning
24
General Description
24
Upholstery and Interior
24
Interior Trim
24
Windshield and Windows
24
Aluminum Surfaces
25
Painted Surfaces
25
Engine Compartment
25
Propeller
25
Wheels
25
Lubrication
25
Nose Gear Torque Links
25
Wing Flap Actuator
25
Tachometer Drive Shaft
26
Nose Gear Steering Collar
26
Nose Gear Pivots
26
Main Gear Pivot Points
26
Oil Dipstick
28
Induction Air Filter
28
Engine Oil System
28
Hydraulic Reservoir
30
Control Column
33
Inspection Requirements
34
Inspection Charts
34
Inspection Guide Lines
35
Engine Run-Up
36
Propeller
37
Engine Compartment
37
Fuel System
38
Landing Gear
39
Landing Gear Retraction System
39
Airframe
40
Control Systems
41
Component Time Limits
44
Installation
50
Reclining Back
55
Articulating Recline/ Vertical Adjust
58
Cabin Upholstery
63
Materials and Tools
63
Safety Belts
65
Wings and Empennage
66
Installation
67
General Description
71
Trouble Shooting
73
Landing Gear Fails to Retract
73
Landing Gear Fails to Extend
76
Power Pack
77
Landing Gear Control
78
Lock Valve
83
Pressure Switch
83
Hydraulic Pump Cleaning, Inspection
86
Power Pack Assembly
86
Limit Switches
88
Operation
89
Test Equipment
90
Bypass Switch
91
Manual Shut-Off Valve
91
Installation
92
Pressure Switch Adjustment
92
Description
92
Removal
93
Disassembly
93
Inspection of Parts
93
Assembly
93
Installation
93
Rigging
94
Lock Valve (Beginning with 177RG0433 and F177RG0093)
96
Description
97
Removal and Installation
97
Disassembly
97
Assembly
98
Pressure Switch
98
Description
98
Removal and Installation
98
Switch Adjustment
98
Emergency Hand Pump
98
5-18A
98
Disassembly
99
Inspection of Parts
99
Reassembly
99
Main Landing Gear
99
General Description
99
Trouble Shooting
99
Main Wheel Removal
100
Main Wheel Disassembly
100
Main Wheel Inspection and Repair
100
Main Wheel Reassembly
100
Main and Nose Wheel Thru-Bolt Nut Torque Values
100
Main Wheel Installation
100
Main Wheel and Axle Removal
100
Main Wheel and Axle Installation
102
Main Gear Strut and Wheel Removal
102
Step Installation (Beginning with 1972)
103
Replacement of Main Gear Silencer
103
Pad (Thru 177RG0212)
103
Main Gear Strut and Wheel Installation
103
Main Gear Actuator
103
Removal
103
Disassembly
103
Inspection and Repair
103
Inspection Tolerances
105
Reassembly
105
Installation
106
Sector Gear Assembly
106
Removal
107
Pivot and Pinion Gear Assembly
107
Installation
107
Main Landing Gear Rigging
107
177Rg0212
107
Main Landing Gear Rigging (177RG0213 Thru 177RG0282)
118
Main Landing Gear Rigging (177RG0283 Thru 177RG0432)
120
Main Landing Gear Rigging
122
Main Gear Downlock Actuator
128
Description
128
Removal
128
Disassembly
128
Reassembly
128
Main Wheel Alignment
128
Nose Gear
128
Trouble Shooting
130
Removal
130
Installation
130
Nose Wheel Removal and Installation
132
Nose Wheel Disassembly (Cleveland)
132
Nose Wheel Inspection and Repair (Cleveland)
132
Nose Wheel Reassembly (Cleveland)
132
Nose Wheel Disassembly (Mccauley)
132
Nose Wheel Inspection and Repair
132
Wheel Balancing
134
Nose Gear Strut Disassembly
134
Nose Gear Strut Assembly
136
Torque Links
136
Squat Switch
136
Shimmy Dampener
137
Nose Gear Steering System
137
Steering Bungee Assembly
137
Nose Wheel Steering Adjustment
137
Nose Gear Actuator
137
Removal
137
Disassembly and Repair
138
Reassembly
139
Nose Gear Downlock Mechanism
140
Switch Actuator
147
Safety Wire
148
Nose Gear Doors
149
Engine Mount
149
Nose Gear Rigging
149
Brake System
151
General Description
151
Trouble Shooting
151
Installation
151
Hydraulic Brake Lines
153
Parking Brakes
154
Aileron Control System
155
Cables and Pulleys
160
Installation
160
Wing Flap Control System
163
Operational Check
163
Troubleshooting
164
Instrument Panel
176
Cable Tension
179
Removal and Installation
183
Trouble Shooting
186
Rudder
186
Rudder Pedal Assembly
186
Removal and Installation
186
Repair
186
Cables and Pulleys
186
Rigging
189
Rudder Trim Control and Nose Wheel
189
Steering System
189
Description
189
Trouble Shooting
190
Steering Bungee
190
Removal and Installation
190
Trim Controlwheel
190
Rigging
190
Engine Data
194
Trouble Shooting Engine
195
Engine Removal
199
Cleaning
200
Accessories Removal
200
Inspection
201
Build-Up
201
Installation
201
Flexible Fluid Hoses
202
Pressure Test
202
Replacement
202
Engine Cowling
202
Removal and Installation
202
Cleaning and Inspection
202
Repair
202
Cowl Flaps
202
Rigging
202
Engine Baffles
203
Cleaning and Inspection
203
Repair
203
Engine Mount
203
Removal and Installation
203
Engine Shock-Mount Pads
203
Engine Oil System
203
Trouble Shooting
205
Full-Flow Oil Filter
205
Removal and Installation
205
Filter Adapter Removal
207
Disassembly, Inspection and Re-Assembly
208
Installation
208
Engine Oil Cooler
208
Fuel Injection System
208
Servo Regulator
208
Airflow Sensing System
208
Regulator Section
208
Fuel Metering Section
208
Removal and Installation
210
Inspection and Cleaning
210
Adjustment
210
Flow Divider Valve
210
Air Bleed Nozzles
211
Removal
211
Cleaning and Inspection
211
Installation
211
Induction Air System
211
Removal and Installation
211
Ignition System
211
Description
211
Trouble Shooting
212
Engine Fails to Start
212
Magnetos
213
Description
213
Bendix S-1200 Series
213
Bendix D-2000 Series
213
Removal and Installation
213
Internal Timing
213
Magneto-To-Engine Timing
215
Maintenance
217
Magneto Check
217
Spark Plugs
218
Engine Controls
218
Description
218
Rigging
218
Throttle Control
218
Mixture Control
218
Propeller Governor Control
219
Starting System
219
Description
219
Trouble Shooting
219
Primary Maintenance
220
Starter Motor
220
Removal and Installation
220
Installation
222
Hot Weather
222
Dusty Conditions
223
Ground Service Receptacle
223
Hand Cranking
223
Fuel System
224
Trouble Shooting
225
Fuel Supply
227
Fuel Bays
231
Description
231
Fuel Bay Leaks
231
Classification of Fuel Leaks
231
Fuel Bay Purging
231
Integral Fuel Bay Sealant
232
Mixing Sealant
232
Sealing During and after Structural Repair
232
Sealing Fuel Leaks
235
Curing Time
235
Testing Integral Fuel Bay
235
Fuel Vents
235
Description
235
Checking Fuel Vents
235
Removal and Installation (Area "A")
237
Removal and Installation (Area "B")
237
Removal and Installation (Area "C")
237
Removal and Installation
237
Removal and Installation (Area "E")
237
Removal and Installation (Area "G")
238
Removal and Installation
239
Removal and Installation (Area 12-8"M")
239
Removal and Installation (Area "L")
239
Removal and Installation (Area "N")
239
Fuel Quantity Transmitters
239
Description
240
Removal and Installation
240
And F177RG0062)
240
Fuel Reservoir Tank (Beginning with 177RG0283 and F177RG0063)
240
Fuel Reservoir Tank Drain Valves
240
Fuel Reservoir Tank Drain Control
240
Fuel Selector Valves
242
Description
242
Removal and Installation
242
Fuel Strainer
242
Disassembly and Assembly
242
Electrical Auxiliary Fuel Pump
243
Description
243
Removal and Installation
243
Propeller Governor
245
Troubleshooting
247
High Rpm Stop Adjustment
249
Removal, Installation and Repair
253
Ventilating System
253
Instruments and Instrument Systems
254
Instrument Panel
255
Description
256
Removal and Installation
256
Shock-Mounts
256
Instruments
256
Removal
256
Installation
256
Pitot and Static Systems
256
Maintenance
256
Static Pressure System Inspection
256
And Leakage Test
256
Pitot System Inspection and Leakage Test
259
Blowing out Lines
259
Trouble Shooting -- Pitot Static System
260
True Airspeed Indicator
260
Trouble Shooting
260
Trouble Shooting -- Altimeter
262
Trouble Shooting -- Vertical Speed Indicator
262
Trouble Shooting -- Pitot Tube Heater
263
Pitot Tube Alignment
263
Vacuum System
263
Description
263
Trouble Shooting -- Gyros
265
Trouble Shooting -- Vacuum Pump
266
Cleaning
266
Vacuum Relief Valve Adjustment
268
Engine Indicators
268
Tachometer
268
Description
268
Cylinder Head Temperature Gage
270
Trouble Shooting
270
Oil Pressure Gage
270
Description
273
Trouble Shooting
274
Transmitter Adjustment
275
Fuel Quantity Indicating System Operational Test
277
Stall Warning Horn and Transmitter
279
Turn Coordinator
279
Trouble Shooting
280
Turn and Slip Indicator
280
Description
280
Electric Clock
282
Description
282
Electrical Power Supply System
284
Split Bus Power Relay
284
Alternator Power System
291
Over-Voltage Warning System
295
44. Trouble Shooting
295
Aircraft Lighting System
296
Courtesy Lighting
309
Light Installation
310
Cigar Lighter
315
Removal and Installation of Trans- Mitter
318
Electrical Connector
318
Battery Pack
318
Electrical Load Analysis Chart
321
All Models
321
Structural Repair
324
Repair Materials
324
Repairable Damage
324
General Notes
331
Original Parts
342
Repair Parts
345
Area of Application
352
Battery Circuit
354
Wiring Diagram
358
Wiring Diagram-5
393
Flap System
395
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