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1977 F 172N
Cessna 1977 F 172N Manuals
Manuals and User Guides for Cessna 1977 F 172N. We have
1
Cessna 1977 F 172N manual available for free PDF download: Service Manual
Cessna 1977 F 172N Service Manual (299 pages)
Skyhawk series
Brand:
Cessna
| Category:
Aircrafts
| Size: 26.57 MB
Table of Contents
Table of Contents
3
General Description
7
Reference Stations
9
Recommended Nut Torques
10
Ground Handling, Servicing, Cleaning, Lubrication and Inspection
11
Towing
11
Jacking and Leveling
12
Hoisting
14
Leveling
14
Parking
14
Tie-Down
14
Inspection During Storage
15
Returning Aircraft to Service
15
Indefinite Storage
15
Servicing
17
Fuel
17
Fuel Drains
17
Carburetor Drain Plug Inspection
17
Engine Induction Air Filter
19
Vacuum System Filter
19
Battery
19
Tires
19
Nose Gear Shimmy Dampener
20
Hydraulic Brake Systems
20
Cleaning
20
Windshield and Windows
20
Engine and Engine Compartment
21
Upholstery and Interior
21
Propeller
21
Wheels
21
Specified Aviation Grade Fuels
23
Specified Aviation Grade Oil
23
Engine Oil System
25
Lubricants
26
Inspection Requirements
29
Inspection Charts
29
Inspection Program Selection
29
Inspection Guide Lines
30
Engine Run-Up
31
Special Inspection Items
36
Fuselage
37
Cracks
38
Repair of Windshield and Windows
38
Windshield and Fixed Window Installation
39
Windshield Removal
40
Windshield Installation
40
Windows Removal and Installation
40
Wrap-Around Rear
40
Overhead
41
Cabin Door Installation
42
Door Latch Installation
43
Baggage Door Installation
44
Indexing Inside Handle
45
Baggage Door Weatherstrip
45
Seats
45
Auxiliary
45
Seat Installation
46
Cabin Upholstery
50
Materials and Tools
50
Soundproofing
50
Cabin Headliner
50
Seat Back Cam Replacement
51
Upholstery Side Panels
52
Safety Provisions
52
Cargo Tie-Downs
52
Safety Belts
52
Cargo Tie-Down Rings
53
Rear View Mirror Installation
53
Seat Belt and Shoulder Harness Installation
54
Wings and Empennage
55
Wing Installation
56
Wing Struts
57
Fin
57
Wing Strut Installation
58
Horizontal Stabilizer Description
58
Horizontal Stabilizer Removal and Installation
58
Horizontal Stabilizer Repair
59
Vertical Fan
59
Horizontal Stabilizer
60
Stabilizer Abrasion Boots Description
61
Stabilizer Abrasion Boots Removal
61
Stabilizer Abrasion Boots Installation
61
Landing Gear and Brakes
63
Troubleshooting
64
Main Landing Gear Installation
65
Main Landing Fear
67
Main Gear Strut Removal
67
Step Bracket Installation
67
Main Landing Gear Fairings
67
Removal and Installation of Main Landing Gear Fairings
68
Main Wheel Speed Fairing Removal
68
Main Wheel Speed Fairing Installation
68
Main Wheel Disassembly
69
Main Wheel Inspection and Repair
69
Main Wheel Reassembly
69
Main Wheel and Brake
70
Main Wheel Installation
71
Main Wheel Axle Removal
71
Main Wheel Axle Installation
71
Bonded Main Wheel Axle Removal
71
Bonded Main Wheel Axle Installation
72
Checking Axle Looseness
72
Wheel Alignment
73
Main Wheel Alignment
74
Wheel Balancing
74
Nose Gear
74
Nose Gear Installation
75
Nose Gear Removal
76
Nose Wheel Speed Fairing Removal
76
Nose Wheel Speed Fairing Installation
76
Nose Wheel Removal
76
Nose Wheel Inspection and Repair
77
Nose Wheel Reassembly
77
Nose Wheel Installation
78
Nose Gear Shock Strut Disassembly
79
Nose Gear Shock Strut Inspection and Repair
79
Nose Gear Shock Strut Reassembly
79
Nose Gear Shock Strut Assembly
80
Torque Links
81
Torque Link Removal
81
Torque Link Inspection and Repair
81
Torque Link Installation
81
Shimmy Dampener
82
Shimmy Dampener Removal
82
Shimmy Dampener Installation
82
Shimmy Dampener Reassembly
82
Brake System
83
Brake Master Cylinder Removal
84
Brake Master Cylinder Disassembly
84
Brake Master Cylinder Inspection and Repair
84
Brake Master Cylinder Reassembly
84
Wheel Brake Reassembly
85
Wheel Brake Installation
85
Checking Brake Lining Wear
85
Brake Lining Installation
85
Brake Master Cylinder
86
Aileron Control System
89
Aileron Bellcrank
92
Cables and Pulleys
92
Control U Installation
93
Aileron Installation
94
Wing Flap Control System
97
Wing Flap Control System Operational Check
97
Wing Flap Control System Troubleshooting
98
Flap Motor and Transmission Assembly Removal and Installation
100
Flap Motor and Transmission Assembly Repair
100
Flaps Removal and Installation
100
Flaps Repair
100
Flap Motor and Transmission Installation
101
Flap Installation
102
Rigging
103
Flap System Schematic
103
Flap Follow-Up and Indicating System
104
Elevator Control System
107
Elevators Removal and Installation
108
Elevators Control System
109
Elevators Installation
110
Elevators Repair
111
Bellcranks Removal and Installation
111
Control Column Neutral Rigging Tool
112
Elevator Trim Control System
113
Elevator Trim Control System Troubleshooting
113
Trim Tab Removal and Installation
114
Trim Tab Actuator Removal and Installation
114
Trim Tab Actuator Disassembly
114
Elevator Trim Tab Control System
115
Trim Tab Free-Play Inspection
117
Elevator Trim Tab Travel Adjustment
118
Elevator Trim Tab Actuator Assembly
118
Pedestal Cover Removal and Installation
119
Pedestal Cover Rigging
119
Rudder and Rudder Trim Control System
121
Rudder Pedal Assembly
122
Rudder Pedal Removal and Installation
122
Rudder Control System
123
Rudder Pedals Installation
124
Rudder Assembly
125
Rudder Removal and Installation
126
Rudder Repair
126
Rudder Cables and Pulleys
126
Checking Rudder Travel
126
Rudder Trim Control System
127
Engine
129
Engine Cowling
129
Engine Removal and Installation
129
Engine Cowling Shock Mounts
130
Engine Description
130
Engine Data
131
Time between Overhaul (TBO)
131
Overspeed Limitations
131
Build-Up
137
Flexible Fluid Hoses
137
Leak Test
137
Static Run-Up Procedures
138
Engine Baffles
138
Engine Mount
138
Engine Shock Mount Pads
138
Full Flow Oil Filter
142
Oil Cooler
142
Engine Fuel System
142
Carburetor
142
Induction Air System
143
Ignition System
143
Magneto
145
Internal Timing
145
Magneto to Engine Timing
146
Magneto Check
147
Spark Plugs
148
Engine Controls
148
Throttle Control
148
Mixture Control
148
Carburetor Heat Control
149
Starting System
149
Primary Maintenance
150
Starter Motor Removal and Installation
151
Exhaust System Removal and Installation
151
Extreme Weather Maintenance
151
Cold Weather
151
Hot Weather
153
Dusty Conditions
153
Seacoast and Humid Areas
153
Ground Service Receptacle
153
Fuel System
155
Fuel System Troubleshooting
156
Fuel System Schematic
157
Fuel Tanks
159
Fuel Quantity Transmitters
159
Fuel Tank
160
Fuel Selector Valve Removal and Installation
161
Fuel Selector Valve and Spring Compressor
162
Fuel Strainer
163
Priming System
163
Propeller Repair
165
Propeller Removal
165
Propeller Installation
165
Utility Systems
167
Heating System
167
System Operation
167
Defroster System
167
Heating and Defrosting Systems
168
Ventilating Systems
169
Instruments and Instrument Systems
171
Typical Instrument Panel
172
Instrument Panel Removal and Installation
173
Shock Mount
173
Instruments Removal
173
Instruments Installation
173
Pitot System Inspection and Leakage Test
174
Blowing out Lines
174
Encoding Altimeter
174
Pitot Static Systems
175
Pitot Statis System - Troubleshooting
177
True Airspeed Indicator
177
Airspeed Indicator - Troubleshooting
177
Static Test Equipment
178
Altimeter - Troubleshooting
179
Pitot Tube Heater Troubleshooting
180
Vacuum System
180
Vacuum System Troubleshooting
181
Gyros Troubleshooting
181
Vacuum Pump Troubleshooting
184
Vacuum Pump Removal and Installation
184
Vacuum Pump Cleaning
184
Vacuum Relief Valve Adjustment
184
Oil Pressure Gage
185
Oil Temperature Gage
185
Carburetor Air Temperature Gage
186
Fuel Quantity Indicating System
187
Removal and Installation of Fuel Quantity Transmitters
187
Transmitter Calibration
188
Hourmeter
188
Magnetic Compass
188
Stall Warning System
188
Stall Warning System and Compass Installation
189
Turn Coordinator
190
Turn and Slip Indicator
191
Electrical System
193
Electrical Power Supply System
194
Split Bus Bar
194
Master Switch
194
Ammeter
194
Troubleshooting Thte Battery Power System
195
Cleaning the Battery
196
Adding Electrolyte or Water to the Battery
196
Testing the Battery
196
Battery Hydrometer Readings
196
Battery and Electrical Equipment Installation
197
Battery Box Removal and Installation
198
Maintenance of Battery Box
198
Battery Contactor
198
Battery Contactor Closing Circuit
198
Alternator Power System
200
Alternator
200
Ground Service Receptacle Installation
201
Troubleshooting the Alternator System
202
Over-Voltage Warning System
204
Torque Values for Checking Alternator Belt Tension
204
Belt Driven Alternator Installation
205
Alternator Voltage Regulator
206
Voltage Regulator Installation
206
Aircraft Lighting System
207
Landing and Taxi Light
211
Adjustment of Landing and Taxi Light
211
Anti Collision Strobe Lights
211
Landing and Taxi Light Installation
212
Flashing Beacon
215
Instrument and Dome Lights
215
Courtesy Lights
215
Compass and Radio Dial Lighting
215
Flashing Beacon Light Installation
216
Instrument, Dome and Courtesy Light Installation
217
Transistorized Dimming
218
Control Wheel Map Light
219
Pitot Heater
219
Cigar Lighter
219
Control Wheel Map Light Installation
220
Heated Pitot Installation
221
Emergency Locator Transmitter
222
Checkout Interval
222
Removal and Installation of Transmitter
222
Emergency Locator Transmitter Installation
223
Removal and Installation of Antenna
224
Removal and Installation of Lithium Four Cell Battery-Pack
224
Electrical Load Analysis Chart
226
Structural Repair
227
Equipment and Tools
228
Fuselage Repair Jigs
228
Wing Jigs
228
Wing Twist and Stabilizer Angle-Of-Incidence
228
Damage Necessitating Replacement of Parts
229
Wing Stringers
229
Wing Auxiliary Spars
229
Wing Ribs
229
Wing Leading Edge
230
Elevators and Rudder
230
Elevator and Rudder Balancing
230
Fin and Stabilizer
230
Bonded Doors
231
Firewall Damage
231
Engine Mount Support Cradle Damage
231
Baffles
231
Wing and Fuselage Support Stands
232
Repair of Reinforcement Angles
232
Repair of Abs Components
232
Checking Wing Twist
233
Repair of Glass-Fiber Constructed Components
233
Balancing Procedures
234
Rudder and Elevators
235
Control Surface Balance Requirements
238
Corrugated Skin Repair
239
Skin Repair
240
Stringer and Channel Repair
246
Rib Repair
250
Wing Spar Repair
252
Auxiliary Spar Repair
255
Leading Edge Repair
256
Flap Leading Edge Repair
257
Precautions
258
Access Hole Installation
258
Firewall Angle Repair
259
Painting
261
Painting of Formed ABS Plastic Parts
262
Exterior Parts
262
Wiring Diagrams
263
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