Cessna 150 COMMUTER II Manuals

Manuals and User Guides for Cessna 150 COMMUTER II. We have 1 Cessna 150 COMMUTER II manual available for free PDF download: Service Manual

Cessna 150 COMMUTER II Service Manual (359 pages)

150 series 1969 thru 1976

Brand: Cessna | Category: Aircrafts | Size: 14.84 MB

Table of Contents
3
Cross Reference Listing of Popular Name Vs. Model Numbers and Serials
4
General Description
7
Aircraft Specifications
8
Fuselage Stations
9
Wing Stations
9
Recommended Nut Torques
10
Torque Values
10
Ground Handling, Servicing, Lubrication and Inspection
13
Tow Bar
13
Table of Contents
13
Jacking and Leveling
14
Jacking Information
15
Hoisting
17
Leveling
17
Parking
17
Tie-Down
17
Temporary Storage
17
Inspection During Storage
18
Returning Aircraft to Service
18
Indefinite Storage
18
Indefinite Storage
19
Inspection During Storage
19
Returning Aircraft to Service
19
Servicing
20
Fuel Drains
20
Carburetor Drain Plug Inspection
20
Engine Induction Air Filter
21
Vacuum System Filter
22
Battery
22
Tires
22
Tie-Down Details
22
Nose Gear Shock Strut
23
Nose Gear Shimmy Dampener
23
Hydraulic Brake Systems
23
Cleaning
23
Windshield and Windows
23
Hydraulic Fluid
24
Recommended Fuel
24
Recommended Engine Oil
24
Daily
25
First 25 Hours
25
50Hours
25
100 Hours
26
200 Hours
26
500 Hours
26
Aluminum Surfaces
27
Engine and Engine Compartment
27
Upholstery and Interior
27
Propeller
27
Lubricants
29
Inspection Requirements
32
Inspection Charts
32
Inspection Program Selection
32
Inspection Guide Lines
33
Engine Run- up
34
Engine Compartment
35
Propeller
35
Special Inspection Items
39
Lubrication
39
Fuselage
41
Windshield and Windows
41
Repairs
41
Scratches
41
Cracks
42
Windshield and Rear Window
43
Windshield
44
Windows
44
Cabin Door and Movable Window
45
Cabin Door Latch
46
Cabin Door Latches
47
Lock
47
Auxiliary
47
Cabin Upholstery
47
Forward Seats
48
Soundproofing
50
Seat Belt and Harness Installation
51
Cabin Headliner Removal and Installation
53
Auxiliary Seat
53
Seat and Harness Installation
55
Rear View Mirror Installation
57
Upholstery Side Panels
57
Carpeting
57
Baggage Compartment Upholstery
57
Wings and Empennage
59
Wing Installation
60
Wing Struts
61
Fin
61
Horizontal Stabilizer
61
Wing Strut
62
Vertical Fin
63
Landing Gear and Brakes
67
Landing Gear
68
Trouble Shooting
68
Main Landing Gear
69
Step Bracket Installation
72
Main Wheel Speed Fairing Removal and Installation
72
Removal (Flat Gear)
72
Installation (Flat Gear)
72
Main Wheel Speed Fairing
73
Removal and Installation of Main Landing Gear Fairings
74
Main Wheel Removal
75
Main Wheel Inspection and Repair
75
Main Wheel Reassembly
75
Disassembly (Mccauley)
75
Main Wheel and Brake
77
Aluminum Flange)
78
Main Wheel Installation
79
Main Wheel Axle Removal (Flat Gear)
79
Main Wheel Axle Removal
80
Main Wheel Axle Installation
80
Main Wheel Alignment
81
Wheel Balancing
81
Trouble Shooting
81
Nose Gear
81
Top View of Toe-In Check
82
Front View of Camber Check
82
Nose Gear Removal and Installation
83
Nose Wheel Speed Fairing Removal and Installation
83
Nose Gear Installation
84
Nose Wheel Removal and Installation
85
Nose Wheel Disassembly
85
Nose Wheel Inspection and Repair
85
Nose Wheel Reassembly
85
With Thru-Bolts)
85
Nose Wheel Speed Fairing
86
Thru-Bolts)
87
Wheel with Capscrews)
87
Capscrews)
88
Nose Gear Shock Strut Disassembly
90
Nose Gear Shock Strut Reassembly
90
Wheel Balancing
90
Torque Links
91
Shimmy Dampener
91
Nose Wheel Steering System
92
Steering Rod Assembly
92
Nose Wheel Steering Adjustment
92
Brake System
92
Trouble Shooting
92
Brake Master Cylinders
93
Brake Master Cylinders Removal and Installation
93
Brake Master Cylinder Repair
93
Hydraulic Brake Lines
93
Brake System Bleeding
96
Parking Brake System
96
Aileron Control System
97
Removal and Installation
98
Control "Y" Installation
100
Aileron and Bellcrank Installation
101
Cables and Pulleys
102
Rigging
102
Wing Flap Control System
105
Repair
105
Flap Motor and Transmission Assembly
108
Drive Pulleys
108
Flaps
108
Flap Motor and Transmission Installation
109
Flap Installation
112
Elevator Control System
117
Elevators
118
Bellcranks
118
Elevator Installation
121
Elevator Trim Control System
123
Trim Tab
124
Trim Tab Actuator
124
Trim Tab Free-Play Inspection
127
Elevator Trim Tab Actuator Assembly
129
Elevator Trim Tab Travel Adjustment
129
Trim Tab Control Wheel
130
Rudder Control System
131
Rudder Pedals Installation
135
Rudder Installation
136
Rudder Pedal Assembly
136
Checking Rudder Travel
137
Engine
139
Engine Cowling
139
Engine Cleaning and Inspection
140
Engine Repair
140
Engine Data
141
Accessories Removal
147
Engine Build-Up
147
Upper Engine Mount-To-Firewall
148
Flexible Fluid Hoses
148
Engine Mount Details
148
Statis Run-Up Procedures
149
Baffles
149
Engine Mount
149
Engine Oil System
150
Engine Oil Schematic
150
Full-Flow Oil Filter
152
Filter Element Removal and Installation
152
Wrench Adapter Fabrication
154
Adapter Removal
155
Adapter Installation
155
Engine Fuel System
155
Carburetor Removal and Installation
155
Induction Air System
156
Ignition System
156
No. 1 Magneto Outlet
156
Magneto Removal
157
Internal Timing
157
Replacement Interval
157
Magneto Installation and Timing to Engine
157
Ignition Schematic
158
Magneto Check
159
Maintenance
159
Spark Plugs
159
Engine Controls
159
Throttle Control
160
Mixture Control
160
Carburetor Heat Control
161
Starting System
161
Primary Maintenance
164
Extreme Weather Maintenance
164
Cold Weather
164
Ground Service Receptacle
165
Hot Weather
165
Dusty Conditions
165
Seacoast and Humid Areas
165
Fuel System
167
Fuel System Schematic
169
Fuel Tank
171
Fuel Quantity Transmitters
173
Fuel Vents
173
Fuel Shut-Off Valve
173
Fuel Strainer
173
Priming System
174
Propeller and Spinner Installation
176
Utility Systems
179
Heating, Defrosting, and Ventilating Systems
180
Defroster System
182
Ventilating System
182
Instruments and Instrument Systems
183
Typical Instrument Panel
184
Instruments
187
Pitot and Static Systems
187
Statis Pressure System Inspection and Leakage Test
187
Removal
187
Installation
188
Blowing out Lines
189
Removal and Installation of Components
189
True Airspeed Indicator
190
Static Test Equipment
191
Trouble Shooting-Altimeter
192
Trouble Shooting-Vertical Speed Indicator.
192
Trouble Shooting--Pitot Tube Heater
193
Pitot Tube Alignment
193
Vacuum System
193
Pitot Tube Alignment Template
194
Vacuum System
197
Trouble Shooting--Vacuum Pump
198
Vacuum Relief Valve Adjustment
198
Engine Indicators
198
Tachometer
198
Oil Temperature Gauge
199
Oil Pressure Gauge
199
Trouble Shooting
199
Fuel Quantity Indicating System
200
Trouble Shooting
200
Transmitter Calibration
201
Hourmeter
201
Magnetic Compass
201
Accelerometer
202
Stall Warning System
202
Turn-And-Slip Indicator
203
Trouble Shooting
203
Turn Coordinator
204
Trouble Shooting
204
Wing Leveler Control System
205
Electric Clock
206
Wing Leveler
206
Rigging
206
Electrical Systems
207
Electrical Power Supply System
207
Bus Bar
208
Master Switch
208
Ammeter
208
Battery Power System
208
Testing the Battery
210
Charging the Battery
210
Battery Box
210
Battery Contactor
210
Battery, Battery Box and Battery Contactor Installations
211
Battery Contactor Closing Circuit
212
Alternator
212
Ground Service Receptacle and Battery Contactor Closing Circuit Installations
213
Alternator Installation
214
Over-Voltage Warning System
215
Troubleshooting the Alternator System
215
Voltage Regulator
217
Voltage Regulator Installation
218
Aircraft Lighting System
219
Electrical Switch and Fuse Panel
219
Landing and Taxi Light Installation and Adjustment
225
Landing and Taxi Lights
230
Landing and Taxi Light
230
Dual Landing and Taxi Lights
230
Navigation and Anti-Collision Strobe Lights Installation
231
Flashing Beacon Light Installation
233
Flashing Beacon
234
Instrument and Dome Lights
234
Transistorized Light Dimming
234
Instrument and Dome Light Console Installation
235
Transistorized Light Dimming Installation
237
Compass and Radio Dial Lighting
239
Control Wheel Map Light
239
Pitot Heater
239
Cigar Lighter
239
Control Wheel Map Light Installation
240
Emergency Locator Transmitter.
243
Transmitter Life
243
Checkout Interval
243
Emergency Locator Transmitter Installation
244
Electrical Load Analysis Chart
248
Structural Repair
249
Wing, Horizontal Stabilizer Angle Of-Incidence and Wing Twist
250
Wing
250
Wing Skin
250
Wing Stringers
251
Wing Auxiliary Spars
251
Wing Ribs
251
Wing Spars
251
Wing Leading Edge
252
Bulkheads
253
Repair after Hard Landing
253
Replacement of Hi-Shear Rivets
253
Firewall Damage
253
Wing and Fuselage Support Stands
254
Repair of Glass-Fiber Constructed Components
254
Measuring Wing Twist
255
Balancing Procedures
256
Control Surface Balancing
256
Balancing Beam
257
Control Surface Balance Requirements
260
Corrugated Skin Repair
261
Skin Repair
262
Stringer and Channel Repair
268
Rib Repair
272
Wing Spar Repair
274
Auxiliary Spar Repair
277
Leading Edge Repair
278
Flap Leading Edge Repair
279
Access Hole Installation
280
Firewall Angle Repair
281
Exterior Painting
283
Wiring Diagrams
285

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Cessna 150 COMMUTER II Service Manual (359 pages)

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