Carrier United Technologies TRANSICOLD VECTOR 6600MT Manuals

Manuals and User Guides for Carrier United Technologies TRANSICOLD VECTOR 6600MT. We have 1 Carrier United Technologies TRANSICOLD VECTOR 6600MT manual available for free PDF download: Operation & Service Manual

Carrier United Technologies TRANSICOLD VECTOR 6600MT Operation & Service Manual (366 pages)

Multi-Temp Trailer Refrigeration Units With Advancet Microprocessor

Brand: Carrier | Category: Refrigerator | Size: 6 MB

Table of Contents
15
Section 1 Safety Precautions
19
Figure 1--1 Lockout/Tagout
19
Specific Warning and Caution Statements
20
Safety Decals
24
Figure 2--14 Light Bar
28
Section 2 - - Unit Description
29
Introduction
29
General Description
29
Table 2-1 Model Chart
30
Table 2-2 Additional Support Manuals
30
Figure 2--1 Front View -- Refrigeration System Components
31
Figure 2--2 Road Side/Rear Compressor View -- Refrigeration System Components
32
Figure 2--3 Front View -- Engine Components
33
Figure 2--4 Evaporator Section -- Grille Removed
34
Figure 2--5 Remote Evaporator -- Cover Removed
35
Figure 2--6 Control Box
36
Engine Air System
37
Engine Controls
37
Generator (GEN)
37
Compressor
37
Unloaders
37
Condensing Section
37
Figure 2--7 Engine Speed Control Unit
37
Figure 2--8 Compressor Cylinder Head Unloaded
38
Figure 2--9 Compressor Cylinder Head Loaded
39
Compressor Switches, Transducers and Sensors
39
Condenser Coil
40
Ambient Air Temperature Sensor (AAT)
40
Filter--Drier
40
Receiver
40
Compartment 1 Evaporator Section
40
Evaporator Coil
40
Electronic Expansion Valve (EVXV)
40
Heat Exchanger
40
Compressor Suction Modulation Valve (CSMV)
40
Compartment 1 Evaporator Switches, Transducers and Sensors
40
Remote Evaporator(S)
41
Evaporator Coil(S)
41
Liquid Line Solenoid Valve (2LSV or 3LSV)
41
Thermal Expansion Valve (TXV)
41
Remote Evaporator Switches, Transducers and Sensors
41
System Operating Controls and Components
41
2.6.1 Multiple Languages
41
2.6.2 Automatic Start- -Stop
41
2.6.3 Special Features
42
Component Description and Location
42
Figure 2--10 Control Module
43
Figure 2--11 Display and Keypad Assembly
44
Main Power
44
Figure 2--12 OGF Module
46
Figure 2--13 PRM Module
46
2.7 Electronic Modules
46
Overload Ground Fault Module (OGF)
46
Phase Reversal Module (PRM)
46
2.8 Options
46
Remote Switch(Es)
46
2.8.3 Remote Temperature Sensors
47
2.8.4 Remote Control Panel
47
2.9 Engine Data
47
2.10 Compressor Data
48
2.11 Refrigeration System Data
48
2.12 Electrical Data
48
2.13 Component Resistance & Current Draw Data
49
2.14 Safety Devices
50
2.15 Refrigerant Circuit During Cooling
51
Refrigerant Circuit -- Heating and Defrosting
51
Figure 2--15 Refrigerant Circuit
52
Section 3 Operation
54
Start- -Stop Operation
62
Continuous Operation
63
Manual Defrost
66
Trip Start
67
View Active Alarms
68
Table 3-1 Unit Data
70
Functional Parameters
74
Table 3-2 Functional Parameters
75
Language Selection
78
Stopping Unit
79
Unlocking the Panel
84
Figure 4--1 Auto Start Sequence
87
Table 4--1 Intake Air Heat Time
88
Temperature Control
88
Figure 4--2 Continuous Operation Switch Points with Eco Mode Set to no
93
Figure 4--3 Continuous Operation Switch Points with Eco Mode Set to YES
94
Figure 4--4 Range Lock Settings -- Non Overlapping
98
Figure 4--6 Evaporator Pressure Chart
101
Section 5 Microprocessor Interface
103
Figure 5--1 Technicians Interface Connection
103
Table 5--1 Component Test
105
Figure 5--2 PC Mode Connection
106
Fault Led
107
Figure 5--3 PC Card Interaction
107
Figure 5--4 Reefermanager & Reports Connection
109
Figure 5--5 Connector 6MP Connections
110
Figure 5--6 Display Test Points
110
Table 5--2 Microprocessor Configurations
114
Section 6 - - Messagecenter
126
Section 7 - - Alarm Troubleshooting
133
Shutdown Alarms
137
Sensor Alarms
207
Maintenance Alarms
261
Section 8 Service
274
Section Layout
274
Scheduled Maintenance
274
Pre Trip Inspection
274
Table 8--1 Maintenance Schedule
275
Table 8--2 Pre Trip Inspection
277
Figure 8--1 Grille Insert Removal and Door Latch Maintenance
278
Mounting Bolts
279
Figure 8--2 Surround Removal
279
Figure 8--3 Door Latch Cable Removal
279
Figure 8--4 Display and Keypad Assembly
280
Figure 8--5 Fuel System Diagram
281
Figure 8--6 Fuel Bleed Components
281
Figure 8--7 Mechanical Fuel Pump
281
Figure 8--8 Electric Fuel Pump
282
Figure 8--9 Fuel Level Sensor
283
Figure 8--10 Engine Oil Level
284
Figure 8--11 Engine Oil Flow Diagram
284
Figure 8--12 Oil Drain Tool
284
Figure 8--13 Intake Air Heater
285
Figure 8--14 Electronic Speed Control Components
285
Figure 8--15 Condenser and Radiator Assemblies
286
Figure 8--17 Engine Crankcase Breather
287
Figure 8--18 Refrigerant System Service Equipment
288
Back View
295
Front View
295
Figure 8--19 Compressor -- Model 06D
295
Figure 8--20 Cylinder Head & Valve Plate
296
Figure 8--21 Checking Suction Valve
296
Figure 8--22 Oil Pump and Bearing Head Assembly
297
Figure 8--24 Unloader Coil
298
Figure 8--25 Condenser/Radiator Assembly
300
Figure 8--26 Suction Modulation Valve (CSMV)
301
Table 8--3 CSMV Connections
301
Figure 8--27 CSMV Coil
302
Figure 8--29 Electronic Expansion Valve
303
Table 8--4 EVXV Connections
303
Figure 8--30 Typical Setup for Testing High Pressure Switch
304
Figure 8--31 Defrost Air Switch Test Setup
305
Figure 8--32 Liquid Line Solenoid Valve
306
Figure 8--33 Thermal Expansion Valve Bulb and Thermocouple
307
Figure 8--34 Megohmmeter Connection to Ground Plate
308
Figure 8--35 High Voltage Contactors
308
Figure 8--36 Light Bar Connections
309
Figure 8--37 Overload Ground Fault Connections
309
Figure 8--38 Evaporator Blower Assembly
310
Figure 8--39 Condenser Fan Assembly
311
Figure 8--40 Generator Assembly
313
Figure 8--41 Exhaust Connection Disassembly
313
Figure 8--42 Support Assembly Installation
313
Figure 8--43 Locking Tool Installation
314
Figure 8--44 Fan Cover Disassembly
314
Figure 8--45 Fan Disassembly
314
Figure 8--46 Generator Shim Installation
314
Figure 8--47 Guide Rod Installation
315
Figure 8--48 Generator Lifting Tool Installation
315
Figure 8--49 Generator Rotor Bolt Installation
316
Figure 8--50 Generator Wires
316
Figure 8--51 Generator/Harness Wire Connections
316
Figure 8--52 Generator Wire Tape Installation
316
Figure 8--53 Positive Starter Wire Installation
317
Table 8--5 Sensor Resistance
318
Table 8--6 Sensor Resistance (CDT)
319
Table 8--7 Temperature Pressure Chart
320
Unit Troubleshooting
322
Battery Charger
324
Refrigeration / Temperature Control
325
Figure 8--28 Electronic Expansion Valve
328
Table 9--1 ENSCU LED Fault Chart
329
Figure 9--1 ENSCU Diagnostic Tree -- 1 Long, 1 Short LED Code
330
Figure 9--2 ENSCU Diagnostic Tree -- 2 Long, 1 Short LED Code
331
Figure 9--3 ENSCU Diagnostic Tree -- 2 Long, 3 Short LED Code
332
Figure 9--4 ENSCU Diagnostic Tree -- 2 Long, 7 Short LED Code
333
Table 9--2 Microprocessor Diagnostics
334
Figure 9--5 Micro Diagnostic Tree -- Cond. 1 -- Main Power Switch on -- Unit Does Not Operate
335
Figure 9--6 Micro Diagnostic Tree -- Cond. 2 -- Main Power Switch on -- Unit Operates but Not Properly
336
Figure 9--7 Micro Diagnostic Tree -- Cond. 3 -- Main Power Switch off -- Unit Fails to Stop
337
Figure 9--8 Micro Diagnostic Tree -- Cond. 4 -- Unit will Not Run in High Speed
338
Figure 9--9 Micro Diagnostic Tree -- Cond. 5 -- Unit will Not Run in Low Speed
339
Figure 9--10 Micro Diagnostic Tree -- Cond. 6 -- Datalink Data Recorder Data Download Problems When Using Reefermanager and a Download Cable. Data File Analysis Problems Using Reports
340
Figure 9--11 Microprocessor Diagnostic Tree -- Cond. 7 -- PC Card Problems
341
Figure 9--12 Micro Diagnostic Tree -- Cond. 8 -- Programming Problems with PC Cards
342
Display Test Points
358
Voltage Tests
358
Wiring Schematic
358

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