Carrier TRANSICOLD X Series Manuals

Manuals and User Guides for Carrier TRANSICOLD X Series. We have 1 Carrier TRANSICOLD X Series manual available for free PDF download: Manual

Carrier TRANSICOLD X Series Manual (328 pages)

Trailer and Rail Refrigeration Units with Advance Microprocessor and Tier 4i Engine

Brand: Carrier TRANSICOLD | Category: Automobile Accessories | Size: 6 MB

Table of Contents
9
Section 1 Safety Precautions
15
Specific Warning and Caution Statements
15
Safety Decals
19
Section 2 Unit Description
22
General Description
22
Table 2-1. Model Chart
22
Table 2-2. Additional Support Manuals
22
Figure 2-1. Front View of Unit
23
Figure 2-2. Curbside
24
Figure 2-3. Roadside
24
Figure 2-4. Evaporator Section -- Panels and Grille Removed
25
Figure 2-5. Control Box
26
Condensing Section
27
Figure 2-6. Frame Mounted Engine Speed Control Unit (ENSCU)
27
Figure 2-7. Alternator and Regulator
28
Figure 2-8. Compressor Cylinder Head Unloaded
29
Figure 2-9. Compressor Cylinder Head Loaded
30
Evaporator Section
31
System Operating Controls and Components
31
Figure 2-10. Control Module
33
Led Light Bar
38
Table 2-3. Engine Data
40
Engine Screw Threads
41
Engine Air System
41
Table 2-4. Compressor Data
41
Table 2-5. Refrigeration System Data
41
Safety Devices
42
Table 2-7. Component Resistance and Current Draw
43
Figure 2-11. Refrigerant Circuit During Cooling
44
Figure 2-12. Refrigerant Circuit During Heating and Defrost
45
Changing Setpoint
52
Start-Stop Operation
53
Continuous Run Operation
54
View Active Alarms
60
Alarm Light
60
Table 3-1. Shutdown Alarms
62
Table 3-2. Unit Data
64
Table 3-3. Functional Parameters
68
Language Selection
72
Data Recording
74
Figure 3--1. Autofresh Air Exchange
79
Figure 3--2. Autofresh in Closed Position
80
Figure 3--3. Autofresh in Open Position
80
Auto Start Sequence
81
Table 4-1. Heat Time
81
Table 4-2 Battery Voltages
83
Output Overrides
86
Temperature Control
87
Figure 5--1. Continuous Run Temperature Control Operating Sequence -- Perishable Range
89
Figure 5--2. Continuous Run Temperature Control Operating Sequence -- Frozen Range
89
Figure 5--3. Start-Stop -- Temperature Control Operating Sequence -- Perishable Range
90
Figure 5--4. Start-Stop -- Temperature Control Operating Sequence -- Frozen Range
90
Table 5-1 Freshprotect
93
High Speed
93
Low Speed
93
Table 5-2 Suction MOP
104
Figure 5--5. Refrigeration System Suction Pressures for Loading and Unloading
105
Installing New Software
119
Table 6-1. Connection Point Voltage
125
Figure 6--1. Display Module Assembly
131
Section 8 Alarm Troubleshooting
137
Alarm / Cause
143
Low Engine Oil Pressure
143
Battery Voltage too Low
147
Low Refrigerant Pressure
150
Alternator Not Charging
170
Sensor Alarms
189
PRETRIP ALARMS (Continued)
200
P162 Check Auto Fresh Air Exchange Solenoid (Afas) Circuit
213
P164 Check Ul2 Circuit
214
P165 Cannot Pump down
215
P174 Check Low Speed Rpm
216
P175 Check High Speed Rpm
217
P178 Check Ul1
219
P180 Check Suction Modulation Valve
220
P181 Check Sv4 Valve
221
P182 Check Sv1 Valve
222
P191 Check Ul2
223
P192 Check Sv2 Circuit
224
P194 High Suction Pressure
225
P195 Low Suction Pressure
226
P196 High Discharge Pressure
228
P198 Low Discharge Pressure
229
P200 Check Ul1 Cylinders
230
P201 Check Ul2 Cylinders
231
P202 High Side Leak
231
P203 Chk Discharge Check Valve
232
P204 Low Suction Pressure
233
P205 Chk Defrost Term 2 Sensor
234
8.10 Maintenance Alarms
235
Engine Maintenance Due
235
General Maintenance Due
235
Service Soon -- Pm #1 Due
236
Service Soon -- Pm #2 Due
236
Service Soon -- Pm #4 Due
237
Service Soon -- Pm #5 Due
237
8.11 Microprocessor Alarms
239
Setpoint Error
239
Model # Error
239
Functional Parameters Error
240
Configurations 1 Error
240
Dis Press Calibrate Error
241
Suct/Evap Calibrate Error
241
Eeprom Write Failure
242
Conf Mode / Hp2 Error
242
Microprocessor Error
243
Section 9 Service
244
Maintenance Schedule
244
Table 9--1. Maintenance Schedule
245
Operation
245
Pretrip Inspection
247
Before Starting Engine
247
Figure 9--1. Grille Insert Removal and Door Latch Maintenance
248
Figure 9--2. Surround Removal
249
Figure 9--3. Side Door Latch Lower Cable Removal
250
Paddle Assembly
250
Priming Fuel System
251
Figure 9--4. Priming Fuel Pump
251
Figure 9--5. Mechanical Fuel Pump
252
Figure 9--6. Fuel Level Sensor Wiring
253
Figure 9--7. Fuel System Diagram
254
Figure 9--8. Lube Oil Flow Diagram
254
Figure 9--9. Electronic Speed Control Components
255
Figure 9--10. Frame Mounted Engine Speed Control Unit (ENSCU)
255
Figure 9--11. Engine Crankcase Breather
255
Figure 9--12. Intake Air Heater
256
Figure 9--13. DI-- Belt Tension Gauge
257
Table 9--2. Belt Tension
257
Figure 9--14. Gauge Placement
258
Figure 9--15 V-Belt Arrangement
259
Figure 9--16. Upper Belt Replacement
261
Figure 9--17. Removing V-Belt from Engine Adapter Drive Sheave
261
Figure 9--18. Standard Condenser Fan and Clutch
264
Figure 9--18. Plastic Condenser Fan and Clutch
265
Figure 9--19. Blower Wheel and Nozzle Cover Assembly
266
Refrigerant Leak Checking
269
Evacuation and Dehydration
269
Figure 9--20. Vacuum Pump Connection
270
Replacing the Compressor
272
Figure 9--21. Pressure Switch and Sensor
273
Figure 9--22. Compressor Drive Assembly
274
Figure 9--23. Oil Level in Sight Glass
275
Figure 9--25. Unloader Coil
276
Figure 9--26. Discharge Check Valve (Non-Serviceable)
277
Figure 9--27. Hot Gas Check Valve (Non-Serviceable)
277
Replacing Check Valve
277
Thermostatic Expansion Valve
278
Figure 9--28. Thermostatic Expansion Valve Bulb and Thermocouple
279
Figure 9--29. Typical Setup for Testing High Pressure Switch
279
Table 9--3. Compressor Discharge Pressure Transducer
280
Table 9--4. Compressor Suction Pressure Transducer
282
Figure 9--31 SV-2/SV-4 MARKING
285
Torque Value
285
Figure 9--33. Compressor Suction Modulation Valve (CSMV)
287
Figure 9--34. CSMV Coil (Bi-Polar Design)
287
Table 9--5. CSMV Connections
287
Figure 9--35. Defrost Air Switch Test Setup
289
Condenser Coil Cleaning
290
Table 9--6. Sensor Resistance (ENCT, RAT, SAT, ATT, DTT2)
291
Table 9--7. Sensor Resistance (CDT)
292
Direct Drive
294
Figure 9--36. Unidrive Torque Requirements
294
Table 9--8. R-404A Temperature-Pressure Chart
295
Unit Troubleshooting
296
Table 10-1. ENSCU LED Fault Chart (See Following Pages for Troubleshooting Trees)
301
Figure 10--1. ESC Diagnostic Tree -- 1 Long, 1 Short LED Code
302
Figure 10--2. ESC Diagnostic Tree -- 2 Long, 1 Short LED Code
303
Figure 10--3. ESC Diagnostic Tree -- 2 Long, 3 Short LED Code
304
Figure 10--4. ESC Diagnostic Tree -- 2 Long, 7 Short LED Code
305
Figure 10--5. Micro Diagnostic Tree -- Cond. 1 -- Start/Run-Off Switch on -- Unit Does Not Operate
307
Figure 10--6. Micro Diagnostic Tree -- Cond. 2 -- Start/Run-Off Switch on -- Unit Operates but Not Properly
308
Figure 10--7. Micro Diagnostic Tree -- Cond. 3 -- Start/Run-Off Switch off -- Unit Fails to Stop
309
Figure 10--8. Micro Diagnostic Tree -- Cond. 4 -- Unit will Not Run in High Speed
310
Figure 10--9. Micro Diagnostic Tree -- Cond. 5 -- Unit will Not Run in Low Speed
311
Figure 10--10. Micro Diagnostic Tree -- Cond. 6 -- Data Recorder Data Download Problems
312
Figure 10--11. Microprocessor Diagnostic Tree -- PC Card Problems
313
Figure 10--12. Micro Diagnostic Tree -- Cond. 8 -- Programming Problems with PC Cards
314
Figure 10--13. Micro Diagnostic Tree -- Cond. 9 -- Programming Problems with Microprogrammer
315
Figure 10--14. Compressor Diagnostics
319
Voltage Tests
322

Carrier TRANSICOLD Categories

Refrigerator Automobile Accessories Portable Generator Engine Cooling boxes

More Carrier TRANSICOLD Manuals

Carrier TRANSICOLD X Series Manuals

Carrier TRANSICOLD X Series Manual (328 pages)

Table of Contents

Related Products

Carrier TRANSICOLD Categories