Carrier TRANSICOLD D722-E2B Manuals

Manuals and User Guides for Carrier TRANSICOLD D722-E2B. We have 1 Carrier TRANSICOLD D722-E2B manual available for free PDF download: Workshop Manual

Carrier TRANSICOLD D722-E2B Workshop Manual (97 pages)

Truck / ComfortPro

Brand: Carrier TRANSICOLD | Category: Engine | Size: 7 MB

Workshop Manual
3
Table of Contents
7
List of Tables
14
Safety Summary
15
Safety Precautions
15
Engine Identification
17
Figure 2.1 Serial Number Location
17
Figure 2.2 Serial Number Reference Chart
17
Table 2-1 Model Chart with Service Parts List
18
Engine Specifications
19
Table 2-2 Specification Chart
19
Cylinder Number
20
Figure 2.3 Engine Cylinder Numbers
20
Figure 2.4 Precautions
20
Figure 3.21 Connecting Rod
21
Figure 7.1 Glow Plug
21
Table 2-3 Torque Specifications for Special Use Screws, Bolts and Nuts
21
Troubleshooting
22
Table 2-4 Torque Specifications for General Use Screws, Bolts and Nuts
22
Table 2-5 Troubleshooting Chart
22
Lubricant Oil
24
Figure 5.5 Radiator Cap
24
Servicing Specifications
25
Engine Body
25
Table 2-6 Servicing Specifications
25
Lubricating System
28
Cooling System
28
Electrical System
29
Check and Maintenance
30
Checking Engine Oil Level
30
Changing Engine Oil
30
Checking Coolant Level
30
Checking Fuel Hose
30
Bleeding Fuel System
30
Figure 2.5 Fuel Injection Pump
30
Valve Clearance
31
Figure 2.6 Valve Clearance
31
Special Tools
32
Adapter, Kubota 10 MM
32
Figure 2.7 Diesel Engine Compression Tester
32
Figure 2.9 Tester Injector Nozzle
32
Adapter, Injector Line
33
Figure 2.11 Adapter, Injector Line
33
Figure 2.12 Oil Pressure Tester
33
Figure 2.13 Auxiliary Socket for Fixing Crankshaft Sleeve
33
Figure 2.14 Gauge, Belt Tension
33
Tester, Belt Tension
34
Flywheel Stopper
35
Engine Body
37
Checking and Adjusting
37
Compression Pressure
37
Figure 3.1 Compression Test
37
Top Clearance
38
Disassembling and Assembling
38
Draining Coolant
38
Draining and Refilling Engine Oil
38
Figure 3.2 Piston Top Clearance
38
Figure 3.3 Piston Gauge
38
Cylinder Head and Valves
40
Figure 3.5 Valve Cover
40
Figure 3.6 Injection Pipes
40
Figure 3.7 Nozzle Holder Assembly and Glow Plugs
41
Figure 3.8 Rocker Arm and Push Rod
41
Figure 3.9 Cylinder Head
42
Oil Pan and Oil Pick-Up Screen
44
Figure 3.12 Oil Pan and Oil Pick-Up Screen
44
Timing Gear, Camshaft and Fuel Camshaft
45
Figure 3.13 Injection Pump, Fuel Feed Pump and Speed Control Plate
45
Figure 3.15 Fan Drive Pulley
48
Figure 3.16 Gear Case
48
Figure 3.17 Idle Gear
49
Figure 3.18 Camshaft
49
Figure 3.19 Fuel Camshaft
50
Figure 3.20 Oil Pump and Crankshaft Gears
50
Piston and Connecting Rod
51
Figure 3.22 Pistons
51
Figure 3.23 Piston Ring and Connecting Rod
52
Crankshaft
53
Figure 3.24 Crankshaft
53
Figure 3.25 Bearing Case Cover
53
Crankshaft Assembly
54
Figure 3.27 Main Bearing Case Assembly
55
Servicing
56
Cylinder Head and Valves
56
Figure 3.29 Valve Recessing
57
Figure 3.30 Valve Stem Clearance
57
When Installing
58
Figure 3.31 Valve Replacing
58
Figure 3.32 Valve Seating
58
Figure 3.34 Valve Lapping
59
Figure 3.35 Tilt of Valve Spring
60
Figure 3.36 Valve Spring Setting Load
60
Figure 3.37 Rocker Arm Oil Clearance
60
Figure 3.38 Push Rod Alignment
61
Timing Gears, Camshaft, and Fuel Camshaft
62
Figure 3.39 Timing Gear Backlash
62
Figure 3.40 Idle Gear Side Clearance
62
Figure 3.41 Camshaft Side Clearance
62
Figure 3.42 Camshaft Run-Out
63
Figure 3.43 Cam Height
63
Figure 3.44 Camshaft Bearing Clearance
63
Figure 3.45 Idle Gear Shaft
64
Figure 3.46 Idle Gear Shaft Clearance
64
Piston and Connecting Rod
65
Figure 3.47 Piston Pin Bore I.D
65
Figure 3.48 Piston Pin and Bushing Clearance
65
Figure 3.49 Replacing
65
Figure 3.51 Piston Ring to Groove Clearance
66
Figure 3.52 Connecting Rod Alignment
66
Crankshaft
67
Figure 3.53 Crankshaft End Clearance
67
Figure 3.54 Crankshaft Alignment
67
Figure 3.55 Crankpin to Connecting Rod Bearing Clearance
68
Figure 3.59 Crankshaft Sleeve Wear
71
Figure 3.60 Replacing Crankshaft Sleeve
71
Correcting Cylinder
72
Figure 3.61 Cylinder Wear
72
Lubricating System
73
Checking and Adjusting
73
Checking Engine Oil Level
73
Changing Engine Oil
73
Figure 4.1 Engine Oil Level
73
Changing Oil Filter
74
Engine Oil Pressure
75
Relief Valve
75
Figure 4.3 Engine Oil Pressure
75
Figure 4.4 Relief Valve
75
Servicing
76
Rotor Lobe Clearance
76
Rotor to Cover Clearance
76
Cooling System
77
Checking and Adjusting
77
V-Belt Tension
77
Fan Belt Damage and Wear
77
Figure 5.1 V-Belt
77
Figure 5.2 V-Belt Damage
77
Figure 5.3 V-Belt Wear
77
Checking Coolant Level
78
Draining Coolant
78
Figure 5.4 Coolant Level
78
Radiator Cap
79
Radiator
79
Thermostat Opening Temperature
79
Figure 5.6 Radiator
79
Servicing
80
Thermostat Assembly
80
Water Pump Assembly
80
Figure 5.8 Thermostat Assembly
80
Figure 5.9 Water Pump Assembly
80
Fuel System
81
Checking and Adjusting
81
Injection Timing
81
Shim Identification
81
Figure 6.1 Injection Timing
81
Figure 6.2 Shim Identification
81
Pump Element Fuel Seal
82
Delivery Valves Fuel Seal
82
Injection Nozzle
83
Nozzle Spraying Condition
83
Valve Seat Tightness
84
Nozzle Holder
84
Figure 6.5 Nozzle Injection Testing
84
Figure 6.6 Nozzle Holder
84
Electrical System
85
Glow Plug
85
Starter (Ct2-29-Tv)
86
Magnetic Switch Test
86
Assembly
87
Figure 7.4 Starter CT2-29-TV Assembly
87
Starter (CT3-44-TV)
88
Magnetic Switch Test
88
Assembly
89
Figure 7.7 Starter CT3-44-TV Assembly
89
Starter Servicing
90
Overrunning Clutch
90
Armature Bearing
90
Brush Wear
90
Solenoid
90
Brush Holder
90
Armature
91
Commutator and Mica
91
Figure 7.10 Field Coil
92
Index
93

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Carrier TRANSICOLD D722-E2B Workshop Manual (97 pages)

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