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Carrier 48EW Manuals
Manuals and User Guides for Carrier 48EW. We have
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Carrier 48EW manual available for free PDF download: Installation, Start-Up And Service Instructions Manual
Carrier 48EW Installation, Start-Up And Service Instructions Manual (119 pages)
Single Package Rooftop Units Electric Cooling/Gas Heating, with Reciprocating Compressor
Brand:
Carrier
| Category:
Air Conditioner
| Size: 6 MB
Table of Contents
Table of Contents
1
Safety Considerations
1
Step 1 - Provide Unit Support
1
Roof Curb
2
Alternate Unit Support
2
Installation
1
Roof Mount
2
Step 2 - Rig and Place Unit
2
Step 3 - Field Fabricate Ductwork
2
Step 4 - Make Unit Duct Connections
2
Base Unit Dimensions
7
Rigging Information
19
Rigging Weights
20
Physical Data
21
Operating Weights
26
CV Motor Weights
26
Vav Motor Weights
26
Air Distribution — Thru-The-Side
27
Air Distribution — Thru-The-Bottom
27
Evaporator Fan Motor Data
27
Combustion Fan Housing Location
28
Step 5 - Install Flue Hood
28
Step 6 - Trap Condensate Drain
28
Step 7 - Install Gas Piping
28
Field Gas Piping
29
48A,E Series Staged Gas Implementation
29
Step 8 - Controls Options
29
Constant Volume Applications
30
Staged Gas Unit Applications
30
Thermistor Designations
30
Thermistors
30
Features with Thermostat Control of Unit
31
Supply-Air Thermistor Connections
31
Features with Sensor Control of Unit
32
Field Control Remote Start/Stop
32
Indoor Air Quality Sensor Configuration
32
Variable Air Volume (Vav) Applications
32
Features with Network Applications
33
Field Power Supply
33
When Installing Units
33
Controls Options and Configurations
30
Step 9 - Make Electrical Connections
33
Power Wiring
33
Control Board Diagram
34
Electrical Data
35
Routing through Bottom of Unit
43
Routing through Side of Unit
43
Field Control Wiring
43
Field Power Wiring Connections
43
Control Box Diagram
44
Thermostat Wiring (CV Only)
45
Sensor Wiring (CV or VAV)
45
Heat Interlock Relay
45
Remote Field Control
45
Field Control Thermostat Wiring
47
Field Control Temperature Sensor Wiring (CV or VAV Units)
47
CCN Connection Approved Shielded Cables
47
Color Code Recommendations
47
Space Temperature Averaging Wiring
48
Field HIR (Heat Interlock Relay) Wiring
48
Economizer
48
Make Outdoor-Air Inlet Adjustments
48
Adding Seal Strip to Top of Hood Sides
49
Economizer Hood Assembly
49
Adding Foam Strip to Cross Member
50
Adding Foam Strip to Hood Side
50
Accessory Differential Enthalpy Control
51
Accessory Enthalpy Control
51
Economizer Settings
51
Enthalpy Control Installation
51
Differential Enthalpy Control and Sensor
52
Disable Economizer
52
Position Power Exhaust/Barometric Relief Damper Hood
52
Vav Building Pressure Transducer
52
Economizer Details
53
Psychrometric Chart for Enthalpy Control
53
Barometric Relief Damper and Power Exhaust Mounting Details
54
Pressure Transducer Locations
54
Adding Seal Strip to Back of Hood Top Mounting Flange
50
Adding Seal Strip to Sides of Hood Top Mounting Flange
50
Step 12 - Install All Accessories
54
Motormaster III Control Baffle Details
55
Motormaster III Sensor Location
55
Install Motormaster III Controls
55
Electrical Connections
55
Side Return Air Conversion
57
Side Supply and Return Units
57
Ductwork
57
Step 13 - Field Modifications
57
Power Exhaust Relocated to Side Return Duct
58
Unit Preparation
58
Compressor Mounting
58
Start-Up
58
Crankcase Heaters
59
Variable Frequency Drive (VFD)
59
Carrier Default Program Parameter Values
60
Carrier VFD (Toshiba TOSVERT VF-S9) Program Parameter Values
62
Power Exhaust
63
Direct Digital Controls DIP Switch Configuration
63
DIP Switch Configuration
64
Condenser Fans and Motors
64
DIP Switch Factory Settings
65
Fan Performance
65
Motor Limitations
79
Standard Efficiency Motors
79
High Efficiency Motors
79
Air Quality Limits
79
Economizer Adjustment
80
Sequence of Operation
80
Filter Replacement
80
Return-Air Filters
80
User Defined Set Points
81
Software Control Link Points
81
Cooling, Variable Air Volume (Vav) Units
82
Gas Heating, Constant Volume (CV) Units
82
Heat Interlock Relay Wiring
83
Staged Gas Unit Heating
83
Gas Heating, Variable Air Volume (Vav) Units
83
Staged Gas System Components
84
Stage Gas System Inputs/Outputs
84
Operating Modes
84
Tempering (Cool) Mode
84
Navigator Display
85
Navigator Display Menu Structure
85
Morning Warm-Up
85
Occupied Heat and Morning Warm-Up Operation and Controlling Factors
86
Space Temperature Sensor Control
86
Space Temperature Reset Sensor
86
Space Temperature Reset Example
86
Field-Supplied Smoke Detector Wiring
87
Supply Air Temperature Reset
87
Power Exhaust Operation
87
Smoke Control Modes
87
Capacity Control, Cooling
88
Head Pressure Control
88
Motormaster III Control
88
Service Access
89
Cleaning
89
Main Burners
89
Service
89
Evaporator Coil
90
Condensate Drain
90
Gas Heat Section Details
90
Typical Gas Heating Section
90
Lubrication
91
Evaporator Fan Performance Adjustment
91
Evaporator Fan Coupling Assembly
91
Reassembling the Coupling into the Unit
91
Evaporator Fan Service and Replacement
92
Belt Tension Adjustment
92
Evaporator-Fan Motor Replacement
92
Condenser-Fan Adjustment
92
Thermostatic Expansion Valve (TXV)
93
Power Failure
93
Refrigerant Charge
93
Gas Valve Adjustment
93
Cooling Charging Chart
94
Gas Valve
94
Main Burner Removal
94
Relief Devices
95
Replacement Parts
95
Typical Wiring Schematics
95
Compressor Protection
95
Protective Devices
95
Filter Drier
95
Typical Power Schematic
96
Typical 48EK VAV 24-V Control Circuit
97
Typical CV 24-V Control Circuit
98
Typical 48EK VAV 115-V Control Circuit
99
Typical 48EJ CV 115-V Control Circuit
100
Label Diagram - Staged Gas Heat
101
Typical Refrigerant Circuiting
103
Troubleshooting
103
Typical Refrigerant Circuiting (48AJ,AK,AW,AY027,030)
104
Typical Refrigerant Circuiting (48AJ,AK,AW,AY035)
105
Typical Refrigerant Circuiting (48EJ,EK,EW,EY038,044)
106
Typical Refrigerant Circuiting (48AJ,AK,AW,AY040,050)
107
Typical Refrigerant Circuiting (48EJ,EK,EW,EY048)
108
Typical Refrigerant Circuiting (48EJ,EK,EW,EY054 and 058)
109
Typical Refrigerant Circuiting (48AJ,AK,AW,AY060)
110
Typical Refrigerant Circuiting (48EJ,EK,EW,EY064)
111
IGC Control (Heating and Cooling)
113
IGC Control Board LED Alarms
114
Diagnostic Leds
114
Control Board LED Alarms
114
I/O Channel Designations Base Module — CV
115
I/O Channel Designations Base Module — VAV
115
I/O Channel Designations Expansion Module (Field-Installed)
115
Service Training
116
Start-Up Checklist
117
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