Carbolite Gero TS1 12/60/150 Manuals

Manuals and User Guides for Carbolite Gero TS1 12/60/150. We have 1 Carbolite Gero TS1 12/60/150 manual available for free PDF download: Maintenance Instruction

Carbolite Gero TS1 12/60/150 Maintenance Instruction

Carbolite Gero TS1 12/60/150 Maintenance Instruction (70 pages)

1200 C Split Tube Furnace - TS1 150mm 60mm

Brand: Carbolite Gero | Category: Furnace | Size: 1 MB

Table of Contents

Table of Contents
2
Introduction
5
Scope and Purpose
5
Responsibilities
5
Prerequisites to Use
5
Tools Required
5
Safety
6
Symbols and Warnings
6
Operator Safety
7
Risk Prevention and Mitigating Residual Risks
7
Safety Warning - Refractory Fibre Insulation
8
Manual Handling
8
Product Overview
9
Product Rating Label
9
Part Identification
10
Control Box Input / Output Identification
11
Product Labels
12
Dimensions
13
Specifications
14
Options and Accessories
14
Electrical Specifications
15
Fuses and Power Settings
15
Operating / Storage Environment
15
Maintenance
17
General Maintenance
17
Maintenance Schedule
17
Cleaning
19
Safety Switch
19
Calibration
19
After-Sales Service
20
Recommended Spare Parts and Spare Parts Kit
20
Furnace Mounting Options
21
Dismounting the Furnace from the Control Box
21
Mounting the Furnace on the Vertical Stand
25
Securing Vertical Stands to a Surface
29
Horizontal Surface
29
Vertical Surface
30
Repairs and Replacements
32
Safety Warning - Disconnection from Power Supply
32
Temperature Controller Replacement
32
Electrical Connections
33
1-Phase Connections
33
Mains Supply Cable
34
Connecting a Supply Cable to Internal Terminals
34
End Guard Installation
36
Work Tube Installation
37
Work Tube Supports
38
Horizontal Orientation
38
Vertical Orientation (Vertical Stand and Vertical Tube Support Package Only)
38
Lid Prop
42
Panel Removal
43
Electrical Component Access Panel
43
Heating Element Access Panels
44
Pneumatic Strut Replacement
46
Door Switch Replacement
46
Insulation Collar Replacement
50
Insulation Bar Replacement
53
Heating Element Replacement
55
Thermocouple Replacement
61
Heating Lamp Replacement
62
Fuse Replacement
63
Main Fuse
64
Auxiliary Fuses
64
Solid State Relay Replacement
64
Electrical Contactor Replacement
65
Fault Analysis
66
Furnace Does Not Heat up
66
Product Overheats
67
Decommissioning, Storage and Disposal
68
Storage (Long Term)
68

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