Can-Am Outlander 500 2007 Series Manuals
Manuals and User Guides for Can-Am Outlander 500 2007 Series. We have 1 Can-Am Outlander 500 2007 Series manual available for free PDF download: Service Manual
Can-Am Outlander 500 2007 Series Service Manual (505 pages)
2008 Can-AM
Brand: Can-Am
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Category: Offroad Vehicle
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Size: 30.25 MB
Table of Contents
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Model Number11
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Turn over28
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Engine Oil68
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Radiator76
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Water Pump77
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Radiator Cap81
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Coolant Tank81
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Gear Removal98
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Intake Manifold100
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Maintenance104
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Valve Adjustment104
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Valve Clearance104
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Timing Chain113
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Rocker Arm Shaft113
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Camshaft115
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Camshaft Timing115
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Valve Removal122
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Valve Inspection122
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Valve Stem Seal122
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Cylinder Removal125
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Piston Removal126
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Piston Rings131
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Ring Removal131
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Ring Inspection131
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Bottom End133
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Crankshaft136
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Oil Seal Removal137
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Oil Strainer145
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Outlander 500153
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Actuator Test162
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Actuator Removal162
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Gearbox Removal169
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Shift Forks174
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Shift Drum174
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Levers174
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Gears174
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Link Rod Removal189
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Shifting Plate190
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Overview193
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Front193
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Air Induction194
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Fuel System194
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Throttle Body194
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Fuel Rail195
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Fuel Pump Module195
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Fuel Filter195
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Ignition198
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Ignition Timing199
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Limp Home Mode199
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Diagnostic Mode200
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EMS Diagnostic203
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Fault Codes204
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Fault Code P2119204
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Fault Code Table205
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Diagnostic Tools215
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ECM Connectors216
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Engine Connector216
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Idle Speed217
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Throttle Cable217
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Main Relay219
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D1 Diode (ECM)219
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Diode (D1) Test220
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ECM Replacement222
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Fuel Injector223
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Leakage Test223
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Electrical Test223
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TPS Wear Test230
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TPS Replacement231
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CPS Replacement234
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CAPS Replacement236
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Voltage Test236
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Quick Test237
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Resistance Test237
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CTS Replacement238
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MPI Supply251
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MPI-2 Supply253
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Changes in ECM254
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Ignition System255
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Ignition Switch255
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Charging System263
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Magneto263
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Stator266
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Battery Removal269
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Battery Cleaning269
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Battery Storage270
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Main Ground271
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Starting System273
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Fuses274
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Start Button275
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Electric Starter278
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Starter Test278
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Diagnostic283
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Gauge Operation286
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Tachometer289
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Indicator Lamps290
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Fuel Level293
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2/4WD Pilot Lamp293
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Override Switch298
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Headlamp Test300
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Winch Test303
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Winch Motor303
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Winch Relay304
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Winch Removal305
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Drive Pulley312
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Sliding Sheave315
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Fixed Sheave315
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Friction Washer319
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Front Drive327
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Tires and Wheels329
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Pinion Gear334
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Backlash335
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Rear Drive339
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Steering System351
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Tie-Rod355
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Tie-Rod Removal356
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Knuckle Removal356
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Front Suspension363
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Rear Suspension377
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Parking Brake389
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Caliper Removal396
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Caliper Assembly397
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Body403
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Vehicle Care413
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Plastic Rivet413
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Decal Removal413
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Seat Removal414
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Footrest Removal417
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Bumper Removal417
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Fender Removal419
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Frame423
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Hitch Removal426
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Hook Removal426
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Hook Inspection427
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Frame Cleaning427
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Frame Welding427
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Outlander Series429
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Renegade Models439
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Terminal Removal451
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Crimping454
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Wiring Diagrams457
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Wire Colors457
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Wire Gauge457
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Cooling System463
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