Camus Hydronics DRW4500 Manuals

Manuals and User Guides for Camus Hydronics DRW4500. We have 2 Camus Hydronics DRW4500 manuals available for free PDF download: Installation, Operation And Service Manual, Installation And Service Manual

Camus Hydronics DRW4500 Installation, Operation And Service Manual (87 pages)

GAS FIRED COMMERCIAL CONDENSING STAINLESS STEEL TUBE BOILERS

Brand: Camus Hydronics | Category: Boiler | Size: 15.13 MB

Table of Contents
3
Part 1 General Information
7
Introduction
7
Special Instructions to Owner
7
Checking Equipment
7
How It Operates (Sequence of Operation)
7
Heat Transfer Process
8
End of Sequence
8
Codes
9
Warranty
9
Removal of Existing Appliance
9
Boiler Room Operating Condition
10
Clearance from Combustible Material
10
Installation Procedure and Location of Unit
11
Condensate Drain
12
Part 2 Venting
13
General Venting Guide
13
Category II and Category IV Venting
13
Venting Guidelines for Category II And/Or IV Venting
13
Approved Venting Materials
14
Vent Termination Clearances
14
Inlet Cap for Rooftop Termination
14
Location of a Rooftop Air Inlet and Vent Caps
15
Air Inlet Damper
15
Masonary Chimney Insulations
15
Vertical Venting Termination
15
Combined Combustion Air Inlet
15
Drain Tee
16
Conventional Venting (Indoor) Installations
16
Air Required for Combustion and Ventilation
16
Exhaust Fans
17
Outdoor Venting
17
Sidewall Venting
17
Sidewall Vent Terminal & Sidewall Intake Air Terminal
17
Location of Asidewall Vent Termination
17
Location of a Sidewall Air Inlet Terminal
18
Length of Air Inlet Pipe
18
Part 3 Gas Connection
18
Gas Connection
18
Gas Piping
19
Install Piping
19
Air/Gas Ratio Valve
19
Differential Air Pressure (Dr2000 - Dr5000)
20
Gas Manifold Differential Pressure Adjustment (Dr2000 - Dr5000)
20
Checking Gas Supply Pressure
21
Regulated Gas Supply Pressures for Dynaforce® Boilers & Water Heaters
21
Checking Differential Air and Gas Pressures (Dr2000 - Dr5000)
21
Gas Train and Controls
22
Venting of Gas Valves and Pressure Switches
22
Burner
22
Warning Regarding Chilled Water and Heating Coil Systems
23
Part 4 Water Connection
23
Freeze Protection
23
Inlet and Outlet Connections
24
Minimum Pipe Size Requirements
24
Heat Exchanger
24
Low Water Temperature Systems
24
Instantaneous Water Heater
24
Water Flow Switch
25
LOW WATER CUTOFF (if Equipped)
25
Relief Valve
25
Circulating Pump Selection
25
Circulating Pump Operation of Heat Exchanger
25
T Heat Exchanger Algorithm
26
Part 5 Electrical & Controls
26
Electrical Conections
26
Variable Frequency Drive (Dr1200 - 5000)
27
Diffrential Air Pressure Switch
27
Blocked Flue Switch
27
Differential Gas and Low Gas Pressure Switches
27
High Limit
27
Dynaforce® Sola
28
Service Parts
28
Ignition Module Lockout Functions
28
Dynaforce® Controller
28
Error Table
28
Part 6 Control Panel
30
Appliance Temperature Controller
30
Sequence of Operation
31
Configure Menu
46
Lead Lag Setup up to 8 Boilers
48
Lead Lag Setup for up to 12 Appliances
49
Local/Remote Switch
49
Comm. Port 2 Activation
49
Variable Frequency Drive (Dr1200 - 5000)
50
Frost Protection
50
Part 7 Components
51
Hot Surface Igniter (Glow Bar)
51
Flame Sensor
51
Combustion Air Fan
51
Inner Jacket
51
Outer Jacket
51
Venting Transition
51
Part 8 Field Startup Procedure
52
Checking the Installation
52
Checking the Construction
52
Gas Valve Adjustment Procedure
52
Comissioning Appliance
54
Part 9 Troubleshooting
55
Part 10 Maintanance
62
Examine the Venting System
62
Visually Check Main Burner Flames
62
Flue Gas Passageways Cleaning Procedures
62
Condensation Treatment
62
Condensate Volume
63
Burner Maintenance
63
Burner Removal
63
Burner Cleaning Procedure
63
Changing the Hot Surface Igniter
64
Re-Installing the Igniter
64
Heat Exchanger Inspection
64
Re-Install Heat Exchanger
64
Combustion Air Fan
64
Combustion and Ventilation Air
64
Control Circuit Voltage
64
Combustible Materials
64
Freeze Protection
64
FREEZE PROTECTION for a HEATING BOILER SYSTEM (Optional)
65
Part 11 Installations
65
Checking the Installation
65
Checking the Installtion
65
Inspect & Recharge Condensate Collection & Neutralizing Reservoir
65
Heating Boiler Installations
66
Water Connections
66
Piping Lengths
66
Intermittent Pump Operation
66
Summary
66
Domestic Hot Water Heater
67
Water Velocity Control
68
Temperature Rise at Full Firing Rate
68
Water Heaters
68
Part 12 Exploded View
69
Part 13 Electrical Diagrams
77

Camus Hydronics DRW4500 Installation And Service Manual (82 pages)

Brand: Camus Hydronics | Category: Water Heater | Size: 7.66 MB

Table of Contents
3
Part 1 General Information
6
Introduction
6
Special Instructions to Owner
6
Checking Equipment
6
How It Operates (Sequence of Operation)
6
Heat Transfer Process
7
End of Sequence
7
Codes
7
Warranty
8
Removal of Existing Appliance
8
Boiler Room Operating Condition
9
Clearance from Combustible Material
9
Installation Procedure and Location of Unit
9
Part 2 Venting
12
General Venting Guide
12
Category II and Category IV Venting
12
Venting Guidelines for Category IV Venting
12
Approved Venting Materials
13
Vent Termination Clearances
13
Inlet Cap for Rooftop Termination
13
Location of a Rooftop Air Inlet and Vent Caps
13
Air Inlet Damper
14
Masonary Chimney Insulations
14
Vertical Venting Termination
14
Combined Combustion Air Inlet
14
Drain Tee
14
Conventional Venting (Indoor) Installations
15
Air Required for Combustion and Ventilation
15
Exhaust Fans
15
Outdoor Venting
15
Sidewall Venting
16
Sidewall Vent Terminal & Sidewall Intake Air Terminal
16
Location of a Sidewall Vent Termination
16
Location of a Sidewall Air Inlet Terminal
16
Length of Air Inlet Pipe
16
Part 3 Gas Connection
17
Gas Connection
17
Gas Piping
17
Install Piping
17
Air/Gas Ratio Valve
18
Differential Air Pressure (Dr2000 - Dr5000)
18
Gas Manifold Differential Pressure Adjustment (Dr2000 - Dr5000)
19
Checking Gas Supply Pressure
19
Regulated Gas Supply Pressures for Dynaforce® Boilers & Water Heaters
19
Checking Differential Air and Gas Pressures (Dr2000 - Dr5000)
19
Gas Train and Controls
20
Venting of Gas Valves and Pressure Switches
20
Burner
20
Inlet and Outlet Connections
21
Part 4 Water Connection
21
Freeze Protection
21
Warning Regarding Chilled Water and Heating Coil Systems
21
Minimum Pipe Size Requirements
22
Heat Exchanger
22
Low Water Temperature Systems
22
Instantaneous Water Heater
22
Water Flow Switch
22
LOW WATER CUTOFF (if Equipped)
22
Relief Valve
23
Circulating Pump Selection
23
Circulating Pump Operation of Heat Exchanger
23
T Heat Exchanger Algorithm
23
Part 5 Electrical & Controls
24
Electrical Conections
24
Variable Frequency Drive (Dr1200 - 5000)
24
Diffrential Air Pressure Switch
24
Blocked Flue Switch
25
Differential Gas and Low Gas Pressure Switches
25
High Limit
25
Dynaforce® Sola
25
Service Parts
25
Ignition Module Lockout Functions
25
Dynaforce® Controller
25
Error Table
26
Part 6 Control Panel
27
Appliance Temperature Controller
27
Configure Menu
44
Lead Lag Setup up to 8 Boilers
45
Local/Remote Switch
46
Comm. Port 2 Activation
46
Variable Frequency Drive (Dr1200 - 5000)
47
Frost Protection
47
Part 7 Components
49
Hot Surface Igniter (Glow Bar)
49
Flame Sensor
49
Combustion Air Fan
49
Inner Jacket
49
Outer Jacket
49
Venting Transition
49
Part 8 Field Startup Procedure
50
Checking the Installation
50
Checking the Construction
50
Gas Valve Adjustment Procedure
50
Comissioning Appliance
52
Part 9 Troubleshooting
53
Part 10 Maintanance
61
Examine the Venting System
61
Visually Check Main Burner Flames
61
Flue Gas Passageways Cleaning Procedures
61
Condensation Treatment
61
Condensate Volume
61
Changing the Hot Surface Igniter
62
Re-Installing the Igniter
62
Burner Maintenance
62
Burner Removal
62
Burner Cleaning Procedure
62
Heat Exchanger Inspection
63
Re-Install Heat Exchanger
63
Combustion Air Fan
63
Combustion and Ventilation Air
63
Control Circuit Voltage
63
Combustible Materials
63
Freeze Protection
63
FREEZE PROTECTION for a HEATING BOILER SYSTEM (Optional)
63
Part 11 Installations
64
Checking the Installation
64
Checking the Installtion
64
Inspect & Recharge Condensate Collection & Neutralizing Reservoir64
64
Heating Boiler Installations
64
Water Connections
64
Piping Lengths
64
Intermittent Pump Operation
64
Summary
65
Domestic Hot Water Heater
66
Water Velocity Control
66
Temperature Rise at Full Firing Rate
66
Water Heaters
66
Part 12 Exploded View
67
Part 13 Electrical Diagrams
75

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