California Analytical Instruments 100 Manuals

Manuals and User Guides for California Analytical Instruments 100. We have 1 California Analytical Instruments 100 manual available for free PDF download: Operation And Maintenance Manual

California Analytical Instruments 100 Operation And Maintenance Manual (67 pages)

INFRARED ANALYZERS

Brand: California Analytical Instruments | Category: Measuring Instruments | Size: 1 MB

Table of Contents
2
Introduction
6
Overview
6
Unpacking Instructions
6
Reporting Damage
6
Contact Information
6
Warranty Certificate
7
Features and Principles of Operation
8
Description
8
Features-General
8
Infrared Gas Analyzers
8
Figure 2-1 Single NDIR Analyzer
9
Figure 2-2 Detector Output Signal
9
Figure 2-3 Absorption Characteristic of Detector
9
Interference Gases
10
Electronics
10
Figure 2-4 Block Diagram
10
Alarm Contacts (Optional)
11
Oxygen Measurement Options
11
Paramagnetic Oxygen Option
11
Galvanic Fuel Cell Oxygen Option
12
Installation
13
General
13
Site and Mounting
13
Electrical
14
I/O Signal Connections
14
Figure 3-1 AC Power Switch, Connector, and Fuse
14
Figure 3-2 EMI Suppressor
14
Table 3-1 I/O Connections for S/N Xxh12100 and Lower
15
Table 3-2 I/O Signal Connections for S/N Xxj01001 & Higher
16
Table 3-3 Optional Alarm Contact Connections
17
Table 3-4 Twenty Eight Conductor Cable Color Chart
18
Required Gases
19
Gas Handling Equipment
19
Gas Connections
19
Sampling Requirements
19
Filtration
19
Condensation
19
Presence of Corrosive Gases
19
Gas Temperature
20
Flow Rate
20
Influence of Atmospheric Carbon Dioxide (CO ) and Purging
20
Operation
21
Description & Function of Components
21
Model 100 Analyzer Front Panel
21
Figure 4-1 Model 100 Analyzer Front Panel
21
Model 100 Analyzer Rear Panel
22
Figure 4-2 Model 100 Analyzer Rear Panel
22
Model 200 Analyzer Front Panel
23
Figure 4-3 Model 200 Analyzer Front Panel
23
Model 200 Analyzer Rear Panel
24
Figure 4-4 Model 200 Analyzer Rear Panel
24
Model 300 Analyzer Front Panel
25
Figure 4-5 Model 300 Analyzer Front Panel
25
Model 300 Analyzer Rear Panel
26
Figure 4-6 Model 300 Analyzer Rear Panel
26
Figure 4-7 Model 100 Interior Layout - with Sample Gas Pump
27
Figure 4-8 Model 200 Interior Layout - Stacked Cell Ir's - with Sample Gas Pump
28
Figure 4-9 Model 200 Interior Layout - Two (2) Independent Optical Benches - with Sample Gas Pump
29
Figure 4-10 Model 200 - Single IR, Fuel Cell O - with Sample Gas Pump
30
Figure 4-11 Model 200 Interior Layout - Single IR, Paramagnetic O
31
Figure 4-12 Model 300 Interior Layout - Three (3) Ir's - with Sample Gas Pump
32
Figure 4-13 Model 300 Interior Layout - Two (2) Stacked Cell Ir's, Fuel Cell O
33
With
33
Figure 4-14 Model 300 Interior Layout - Two (2) Independent Ir's, Fuel Cell O
34
With
34
Figure 4-15 Model 300 Interior Layout - Two (2) Stacked Cell Ir's, Paramagnetic O
35
Sample Gas Pump
35
Figure 4-16 Model 300 Interior Layout - Two (2) Independent Ir's, Paramagnetic O
36
Sample Gas Pump
36
Interior Layout Component Identification
37
Preparations for Operation
38
External Wiring
38
External Piping
38
Operation & Calibration
38
Power on
38
Zero Adjustment
38
Span Adjustment
38
Alarm Set Point and Control Programming Instructions
39
Start-Up and Routine Maintenance
39
Oxygen Analyzer Operation and Calibration
40
Power on
40
Calibration
40
Maintenance
41
Zero and Span Calibration
41
Cleaning of the Optical Bench Measuring Cell (Infrared Analyzers Only)
41
Optical Bench Configuration
41
Table 5-1 Optical Bench Configuration
41
Figure 5-1 Optical Bench with Pipe Sample Cell
42
Removal of Pipe Cell
43
Figure 5-2 Optical Bench with Block Sample Cell
44
Removal of Block Cell
45
Figure 5-3 Optical Bench with Pipe and Block Type Sample Cells
46
Disassembly of Combination Pipe & Block Type Cells
47
Design and Function of Electronic Circuitry
49
AC Signal Processing (NDIR'S Only)
49
DC Signal Processing
49
Adjustments Checks and Repairs
50
Adjustment of Detector Voltage (NDIR'S Only)
50
Coarse Gain Adjustment
50
Check and Repair Detector
51
Problem
51
Symptom
51
Check And/Or Replace
51
Check and Repair Infrared Light Source Unit
52
Problem
52
Symptom
52
Check And/Or Replace
52
Check and Replace Chopper
53
Problem
53
Symptom
53
Check And/Or Replace
53
Check and Repair Measuring Cell
53
Check and Repair Tubing Trouble
54
Problem
54
Symptom
54
Check And/Or Replace
54
Check and Repair Main Circuit Board
55
Power Supply Circuit Checks
55
Check and Repair Amplifier Circuit
55
Amplifier Circuit Checks
55
Figure 7-1 Amplifier Circuit AC Wave Form
55
Trouble Shooting Flow Charts
56
Figure 8-1 a 1 no Display or Change of Indicated Value
57
Figure 8-2 A-2 Zero Adjustment Impossible
58
Figure 8-3 Indictor Reading Unstable (Display or Analog Output)
59
Figure 8-4 Response too Slow
60
Figure 8-5 Resetting at Zero too Slow
61
Figure 8-6 Excessive Drift
62
Mechanical & Electrical Drawings
63
Figure 9-1 B-1 Analyzer Front Panel Outline & Mounting Dimensions
64
Figure 9-2 B-2 Analyzer Top View Outline & Mounting Dimensions
65
Figure 9-3 B-3 NDIR Amplifier Schematic Diagram
66
Figure 9-4 B-4 NDIR Component Layout Drawing
67

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California Analytical Instruments 100 Operation And Maintenance Manual (67 pages)

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