Bulls 22-15-4002 Manuals

Manuals and User Guides for Bulls 22-15-4002. We have 1 Bulls 22-15-4002 manual available for free PDF download: Translation Of Original Operating Instructions

Bulls 22-15-4002 Translation Of Original Operating Instructions

Bulls 22-15-4002 Translation Of Original Operating Instructions (234 pages)

Pedelecs with BOSCH Intuvia on-board computer

Brand: Bulls | Category: Bicycle | Size: 32 MB

Table of Contents

Table of Contents

2
- Cross Rider EVO
  3
- About These Operating Instructions
  
  11
  - Manufacturer
    11
  - Laws, Standards and Directives
    11
  - Language
    11
  - For Your Information
    11
  - Warnings
    11
  - Markups
    11
  - Type Number and Model
    12
  - Frame Number
    12
  - Identifying the Operating Instructions
    12
  - Aim of the Operating Instructions
    13
- Safety
  
  14
  - Residual Risks
    14
  - Risk of Fire and Explosion
    14
  - Rechargeable Battery
    14
  - Overheated Charger
    14
  - Hot Components
    14
  - Electric Shock
    15
  - Damage
    15
  - Water Penetration
    15
  - Condensation
    15
  - Risk of a Crash
    15
  - Incorrect Quick Release Setting
    15
  - Incorrect Tightening Torque
    15
  - Incorrect Component
    15
  - Risk of Amputation
    15
  - Key Breaking off
    15
  - Toxic Substances
    16
  - Brake Fluid
    16
  - Suspension Oil
    16
  - Lubrication Oil
    16
  - Defective Battery
    16
  - Requirements for Riders
    16
  - Vulnerable Groups
    16
  - Personal Protective Equipment
    16
  - Safety Guards
    16
  - Safety Markings and Safety Instructions
    17
  - What to Do in an Emergency
    17
  - Dangerous Situation in Road Traffic
    17
  - Leaked Brake Fluid
    17
  - Battery Vapours Emitted
    18
  - Battery Fire
    18
  - Oil and Lubricant Leaks from the Rear Frame Damper
    18
  - Oil and Lubricant Leaks from the Fork
    18
- Description
  
  19
  - Proper Use
    19
  - Improper Use
    20
  - Permitted Total Weight (PTW)
    21
  - Environmental Requirements
    22
  - Nameplate
    24
  - Components
    25
  - Overview
    25
  - Chassis
    26
  - Frame
    26
    
    Steering Headset
    26
    
    Steering System
    26
    
    Stem
    26
    
    Fork
    27
    
    Handlebars
    27
  - Suspension
    28
    
    Rigid Fork
    28
    
    Suspension Fork
    28
  - Wheel
    32
    
    Rim
    32
    
    Tyres
    32
    
    Valve
    32
    
    Hub
    33
    
    Spoke
    33
    
    Spoke Nipples
    33
  - Braking System
    34
    
    Hydraulic Brake
    34
    
    Mechanical Brake
    34
    
    Disc Brake
    35
  - Seat Post
    36
    
    Patent Seat Post
    36
    
    Suspension Seat Post
    36
  - Mechanical Drive System
    37
    
    Belt Drive Layout
    37
    
    Chain Drive Layout
    37
  - Electric Drive System
    38
    
    Motor
    38
    
    Rechargeable Battery
    38
    
    Frame Battery
    39
    
    Pannier Rack Battery
    39
    
    Charger
    40
    
    Integrated Battery
    40
  - Lighting
    40
  - On-Board Computer
    41
    
    USB Port
    41
  - Control Panel
    41
  - Description of Controls and Screens
    42
    
    Handlebars
    42
    
    Level of Assistance Indicator
    43
    
    On-Board Computer
    43
    
    Riding Light Indicator
    43
    
    Charge Level Indicator (On-Board Computer)
    44
    
    Gear Recommendation Indicator
    44
    
    Indicator for Motor Power Used
    44
    
    Additional Journey Information
    45
    
    Function Display
    45
    
    Journey Information
    45
    
    Tachometer Indicator
    45
    
    System Settings and Data
    46
    
    Additional System Settings
    47
    
    System Message
    48
    
    Control Panel
    49
    
    Gear Shift
    50
    
    SHIMANO Derailleur Gears
    50
    
    Hand Brake
    51
    
    Fork Lock
    52
    
    SR Suntour
    52
    
    Battery Level Indicator (Battery)
    53
  - Technical Data
    54
    
    Bicycle Lighting
    54
    
    BOSCH Intuvia On-Board Computer
    54
    
    BOSCH Performance Line CX
    54
    
    Emissions
    54
    
    Motor
    54
    
    Pedelec
    54
    
    USB Port
    54
    
    Rechargeable Battery
    55
  - BOSCH Powertube
    55
    
    Tightening Torques
    56
- Transporting and Storing
  
  58
  - Weight and Dimensions for Transportation
    58
  - Designated Handles, Lifting Points
    58
  - Transportation
    59
  - Using the Brake Transport Securing System
    59
  - Transporting the Pedelec
    59
  - Shipping a Pedelec
    59
  - Transporting the Battery
    59
  - Shipping the Battery
    59
  - Storing
    60
  - Break in Operation
    60
  - Preparing a Break in Operation
    60
  - Carrying out a Break in Operation
    60
- Assembly 5.1 Unpacking
  
  61
- Operation
  
  75
  - Risks and Hazards
    75
  - Tips for a Greater Range
    77
  - Error Message
    78
  - On-Board Computer
    78
  - Rechargeable Battery
    81
  - Instruction and Customer Service
    82
  - Adjusting the Pedelec
    82
  - Preparing
    82
Pedelec Adjustment Procedure

83
- Determining the Sitting Position
  84
- Adjusting the Saddle
  85
- Handlebars
  88
  - Adjusting the Handlebars
    88
  - Hand Position
    88
  - Handlebar Width
    88
- Stem
  89
- Ergonomic Handles
  92
  - Checking Handlebar Stability
    92
- Handles
  92
- Tyres
  93
- Brake
  94
- Gear Shift
  103
  - SHIMANO Shifter
    103
- Adjust Suspension Fork Rebound Damper
  104
  - Adjusting the Suntour Fork Steel Suspension
    105
  - Adjusting the Suntour Fork Air Suspension
    106
- Adjust Suspension Fork Sag
  104
- Fork Sag
  104
- Suspension
  104
- Fork Rebound Damping
  107
  - Adjusting the Suntour Fork Rebound Damping
    108
- Lighting
  109
  - Adjusting the Lights
    109
- Light
  110
- Accessories
  113
  - Child Seat
    113
  - Approval for Trailer with Enviolo Hub
    114
  - Trailer
    114
  - Approval for Trailer with ROHLOFF Hub
    115
  - Mobile Holder
    115
  - Pannier Rack
    115
  - Panniers and Cargo Boxes
    115
  - Suspension Fork Coil Spring
    115
  - Tubeless and Airless Tyres
    115
- Before each Ride
  116
- Personal Protective Equipment and Accessories for Road Safety
  116
- Straightening the Quickly Adjustable Stem
  117
  - Using the Pannier Rack
    117
  - Raising the Kickstand
    118
  - Using Leather Handles
    118
  - Using the Bell
    118
  - Using the Leather Saddle
    118
  - Using the Multifunctional Handlebars or Bar Ends
    118
  - Using the Pedals
    118
  - Using the Saddle
    118
  - Frame Battery
    119
  - Inserting the Frame Battery
    119
  - Inserting the Pannier Rack Battery
    119
  - Pannier Rack Battery
    119
  - Removing the Frame Battery
    119
  - Removing the Pannier Rack Battery
    119
  - Using the Battery
    119
  - Inserting the Integrated Battery
    120
  - Integrated Battery
    120
  - Removing the Integrated Battery
    120
  - Charging Process When One Battery Is Used
    121
  - Charging Process When Two Batteries Are Used
    121
  - Charging the Battery
    121
  - Charging the Dual Battery
    121
  - Using Double Battery Model with a Single Battery Only
    122
  - Waking the Battery
    122
  - Switching off the Electric Drive System
    123
  - Switching on the Electric Drive System
    123
  - Using Pedelec with the Electric Drive System
    123
  - Attaching the On-Board Computer
    124
  - Removing the On-Board Computer
    124
  - Using the On-Board Computer
    124
  - Charging on the Pedelec
    125
  - Charging the On-Board Computer Battery
    125
  - Charging Using the USB Port
    125
  - Securing the On-Board Computer against Removal
    125
  - Switching off the On-Board Computer
    126
  - Switching on the On-Board Computer
    126
  - Using the Push Assist System
    126
  - Using the USB Port
    126
  - Changing the System Settings
    127
  - Journey Information
    127
  - Resetting the Journey Information
    127
  - Selecting the Level of Assistance
    127
  - Switching the Displayed Journey Information
    127
  - Using the Riding Light
    127
  - Brake
    128
  - Using the Brake Lever
    128
  - Suspension and Damping
    129
  - Adjusting the Suntour Compression Adjuster
    130
  - Gear Shift
    131
  - Using the Derailleur Gears
    131
  - Parking
    132
  - Screwing in the Quickly Adjustable Stem
    133
- Cleaning, Servicing and Maintenance
  
  134
  - Before each Ride
    138
    
    Checking the Fork
    138
    
    Checking the Frame
    138
    
    Checking the Guards
    138
  - Checking the Rear Frame Damper
    138
  - Checking the Pannier Rack
    138
  - Checking Wheel Concentricity
    138
  - Checking the Quick Releases
    138
  - Checking the Suspension Seat Post
    138
  - Checking the Bell
    139
  - Checking the Handles
    139
  - Checking the USB Cover
    139
  - Checking the Lighting
    139
  - Checking the Brake
    139
  - After each Ride
    140
    
    Caring for the Suspension Fork
    140
    
    Cleaning the Brake
    140
    
    Cleaning the Lights and Reflectors
    140
    
    Cleaning the Pedals
    140
    
    Cleaning the Rear Frame Damper
    140
    
    Cleaning the Suspension Fork
    140
    
    Cleaning the Suspension Seat Post
    140
  - Basic Cleaning
    141
    
    Motor
    141
    
    On-Board Computer and Control Panel
    141
    
    Rechargeable Battery
    141
    
    Frame, Fork, Pannier Rack, Guards and Kickstand
    142
    
    Handlebars
    142
    
    Handles
    142
    
    Leather Handles
    142
    
    Saddle
    142
    
    Seat Post
    142
    
    Stem
    142
    
    Cassette, Chain Wheels and Front Derailleur
    143
    
    Hub
    143
    
    Leather Saddle
    143
    
    Shifter
    143
    
    Spokes and Spoke Nipples
    143
    
    Switching Elements
    143
    
    Tyres
    143
    
    Belt
    144
    
    Brake
    144
    
    Brake Disc
    144
    
    Brake Lever
    144
    
    Chain
    144
    
    Chain with All-Round Chain Guard
    144
  - Servicing
    145
    
    Fork
    145
    
    Frame
    145
    
    Handle
    146
    
    Handlebars
    146
    
    Mudguard
    146
    
    Pannier Rack
    146
    
    Rubber Handles
    146
    
    Servicing the Kickstand
    146
    
    Stem
    146
    
    Carbon Seat Post
    147
    
    Hub
    147
    
    Leather Handle
    147
    
    Leather Saddle
    147
    
    Rim
    147
    
    Seat Post
    147
    
    Spoke Nipples
    147
    
    Suspension Seat Post
    147
    
    Caring for the Chain
    148
    
    Caring for the Chain and All-Round Chain Guard
    148
    
    Gear Shift
    148
    
    Pedal
    148
    
    Rear Derailleur Articulated Shafts and Jockey Wheels
    148
    
    Shifter
    148
    
    Caring for the Brake
    149
    
    Lubricating the Eightpins Seat Post Tube
    149
    
    Checking the Tyre Pressure
    150
    
    Maintenance
    150
    
    Wheel
    150
    
    Checking the Tyres
    152
    
    Checking the Nipple Holes
    153
    
    Checking the Nipple Well
    153
    
    Checking the Rim Hooks
    153
    
    Checking the Rims
    153
    
    Checking the Spokes
    153
    
    Checking the Bowden Cables
    154
    
    Checking the Brake System
    154
    
    Checking the Hand Brake
    154
    
    Checking the Hydraulic System
    154
    
    Checking the Disc Brake
    155
    
    Checking the Back-Pedal Brake
    156
    
    Checking the Rim Brake
    157
    
    Checking the Lighting
    158
    
    Check the Handlebars
    159
    
    Checking the Chain
    159
    
    Checking the Chain and Belt Tension
    159
    
    Checking the Saddle
    159
    
    Checking the Seat Post
    159
    
    Checking the Stem
    159
    
    Checking the Derailleur Gears
    160
    
    Checking the Gear Shift
    160
    
    Checking the Hub Gear
    160
    
    Electric Gear Shift
    160
    
    Mechanical Gear Shift
    160
    
    Adjusting Gear Shift
    161
    
    Bowden-Cable-Operated Gear Shift, Dual-Cable
    161
    
    Bowden-Cable-Operated Gear Shift, Single-Cable
    161
    
    ROHLOFF Hub
    161
    
    Bowden-Cable-Operated Twist Grip, Dual-Cable
    162
    
    Checking Kickstand Stability
    162
- Maintenance
  
  163
  - Initial Inspection
    163
  - Component-Specific Maintenance Tasks
    163
  - Carry out Initial Inspection
    166
  - Maintenance Instructions
    167
    
    Checking the Pannier Rack
    174
    
    Servicing Axle with Quick Release
    174
    
    Servicing the Carbon Frame
    174
    
    Servicing the Frame
    174
    
    Maintaining the Stem
    175
    
    Servicing the Gear Hub
    175
  - Adjusting the Hub with Cone Bearing
    175
  - Servicing the Steering Headset
    176
  - Servicing the Fork
    176
  - Servicing the Carbon Suspension Fork
    177
  - Servicing the Suspension Fork
    177
  - Servicing Seat Post
    178
  - Servicing the Carbon Seat Post
    178
  - By.schulz Suspension Seat Post
    179
  - Suntour Suspension Seat Post
    179
  - Eightpins NGS2 Seat Post
    180
  - Eightpins H01 Seat Post
    186
  - Rear Frame Damper
    190
  - FOX Component-Specific Maintenance
    191
- Troubleshooting, Fault Clearance and Repair
  
  192
  - Troubleshooting and Fault Clearance
    192
  - Drive System or On-Board Computer Does Not Start up
    192
  - Error Message
    192
  - Assistance Function Errors
    193
  - Battery Error
    194
  - On-Board Computer Error
    195
  - Lighting Does Not Work
    195
  - Other Drive System Errors
    196
  - Suntour Suspension Fork
    197
  - Rebound too Fast
    197
  - Rebounding too Slowly
    198
  - Suspension too Soft on Inclines
    199
  - Excessively Hard Damping on Bumps
    200
  - Other Errors
    201
  - Repair
    202
  - Original Parts and Lubricants
    202
  - Replacing the Lighting
    202
  - Setting the Front Light
    202
  - Checking Tyre Clearance
    202
- Recycling and Disposal
  
  203
  - Removal of Waste Guidelines
    203
- Documents
  
  205
  - Assembly Report
    205
  - Maintenance Log
    207
  - Parts List
    211
    
    Cross Rider EVO
    211
  - Charger Operating Instructions
    215
- Glossary
  
  224
  - Abbreviations
    227
  - Simplified Terms
    227
- Appendix
  
  228
  - Translation of the Original EC/EU Declaration of Conformity
    228
  - Declaration of Conformity for Incomplete Machine
    229
- Keyword Index
  
  232

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