Buhler SDW 800/1000-Ex Manuals

Manuals and User Guides for Buhler SDW 800/1000-Ex. We have 1 Buhler SDW 800/1000-Ex manual available for free PDF download: Operating Instructions Manual

Buhler SDW 800/1000-Ex Operating Instructions Manual (88 pages)

Three-roll Mill

Brand: Buhler | Category: Industrial Equipment | Size: 9 MB

Table of Contents
5
Safety
9
General
9
In the Explosion-Dangerous Area
10
During Maintenance Works
10
Description
11
Identification
11
Nameplate
11
Type Code
11
Use in Accordance with Intended Purpose
12
Design and Function
13
Three-Roll Mill
13
Roll Positions
14
Cambered Chilled-Iron Rolls
16
Hydraulic System
17
Pump Unit
18
Hydraulics (Standard)
18
Options
19
Roll Drive
20
Roll Cooling
21
Open Flow-Through Cooling
21
Open Flow-Through Cooling with Cooling Water Tank
23
Hydraulic Oil Cooling
25
Product Trough
26
Hopper Plates
26
Scraper
27
2.3.10 Safety Bar
28
Level Monitoring (Option)
29
Design Without Certification for Explosion-Dangerous Areas
29
Models Certified for the Explosion-Dangerous Area
29
Filling Hydraulic System (Option)
30
Roll Nip Setting (Option)
30
Bucket Tilting Device (Option)
31
Loading Capacity
32
Protective Cover (Option)
32
Technical Data
33
Weight
33
Dimensions
33
Machine
33
Control Cabinet
33
Power Rating
33
Ratings
33
Motor Power
34
Roll Cooling
34
Hydraulic System
34
Noise Data
34
Operating Materials
35
Cooling Water
35
Hydraulic Oil
35
Gear Oil
35
For Maintenance Work
35
Specific Line Pressure
36
Dimension Drawings
37
Transport
38
General
38
Storage
38
Suspension on the Crane
39
Installation
40
General
40
Local Conditions
40
Ambient Conditions
40
Erection
40
Installation Procedure
41
Electrical Installation
42
Connecting to the Power Supply
42
Connecting the Control Cabinet
42
Earthing
43
Installation of Supply Lines
43
Product Lines
43
Cooling Water Lines
43
Start-Up
44
General
44
Pre-Operational Inspections
45
Settings
46
Roll Cooling Setting
46
Filling in Hydraulic Oil and Adjusting Operating Pressure
47
Aligning the Rolls
48
Setting Counter-Pressure, Hopper Plate and Scraper Knife Contact Pressure
50
Inserting and Fixing the Scraper and Setting It
51
Level Monitoring (Option)
53
Without Certification for the Explosion-Dangerous Area
53
Certified for the Explosion-Dangerous Area
54
Calibrating the Position Indicator (Option)
57
Filling Hydraulic System (Option)
58
Tightening the V-Belts
59
Bucket Tilting Device (Option)
59
Adjusting of Minimum Roll Nip (Option)
60
Inspection of Functions
61
Inspection of Machine Functions
62
Direction of Rotation of the Hydraulic Pump Motor
62
Direction of Rotation of the Rolls
62
Checking the Safety Functions
62
Emergency Stop
62
Safety Bar
63
Checking EU Conformity
64
Check List for Establishing EU Conformity
64
Operation
66
General
66
Control Panel
68
Functions
69
Operation
70
Prepare the Start
70
Starting the Machine
70
Machine Turning off
71
Emergency Stop
71
Emergency Stop Button
71
Restart after Emergency Stop
71
Roll Nip Setting (Option)
72
Instructions for Operation
73
Sifting
73
Process Parameters
74
Influence of Roll Contact Pressure and Roll Temperature
74
Cleaning
75
Cleaning the Machine
75
Cleaning of the Rolls
75
Cleaning the First Roll
77
Cleaning the Second and Third Roll
78
Faults and Troubleshooting
79
Maintenance
81
General
81
Maintenance and Lubrication Chart
83
Maintenance Work
86
Hopper Plate Maintenance
86
Cleaning Water Filter
86
Spare and Wear Parts
87
Disposal
87
After-Sales Service
88
Address for the After-Sales Service and the Spare Parts Sale
88

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Buhler SDW 800/1000-Ex Operating Instructions Manual (88 pages)

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