Buhler 535 Manuals

Manuals and User Guides for Buhler 535. We have 1 Buhler 535 manual available for free PDF download: Operator's Manual

Buhler 535 Operator's Manual (249 pages)

Versatile 4WD tractors

Brand: Buhler | Category: Lawn Mower | Size: 12.17 MB

1-3 Operator's Manual -

4
- To the Owner
  2
- Table of Contents
  4
- Introduction to the Manual
  7
- Section 1 - Safety Information
  7
- Section 3 - Operation
  7
- Tractor Statement of Use
  7
- Precautionary Statements
  8
  - Personal Safety
    8
  - Machine Safety
    8
  - The Tractor
    9
  - Driving the Tractor
    9
  - Operating the Tractor
    10
  - Operating the PTO
    11
  - Servicing the Tractor
    12
  - Diesel Fuel
    13
  - Safety Cab
    13
  - Safety Labels
    14
- Additional Safety Items
  17
  - Articulation Lock
    17
  - Emergency Exit
    17
- Safety Cab
  18
  - ROPS Maintenance and Inspection
    18
  - Damage to the Cab/Rops
    18
Section 2 Contents - General Information

20
- Tractor Orientation
  
  21
  - Overall Description
    21
  - Tractor Terminology
    21
  - Section 2 - General Information
    22
- Tractor Identification Data
  
  22
  - Vehicle Identification Plate
    22
  - Tractor Identification
    22
  - Engine Identification
    23
  - Transmission Identification
    23
  - Front & Rear Axle Identification
    24
- Protective Shielding
  
  25
  - Engine Side Covers
    25
  - Starter Solenoid Shield
    25
  - Battery Cover
    25
- Break-In Period
  
  26
- Towing the Tractor
  
  27
- Transporting the Tractor
  
  28
Section 3 Contents - Operation

30
- Introduction
  
  31
- Precautionary Statements
  
  31
- Pre-Operation Checks
  
  31
- Welding & Battery Charging
  
  32
- The Cab
  
  33
  - Entering the Cab
    33
  - Cab Features
    33
- Operator's Seat
  
  35
  - Seat Belt
    35
  - Standard Seat
    36
  - Deluxe Seat
    38
  - Instructional Seat
    40
- Controls & Instruments Overview
  
  41
  - Forward Operator Controls
    41
  - Overhead Controls
    41
  - Right Side Console Controls
    41
- Steering Wheel and Column Adjustments
  
  45
- Forward Operator Control Console
  
  47
- Foot Brake & Decelerator Pedal . .
  
  47
- Park Brake . . . . . . .
  
  47
- Overhead Control Details . . . . . . . . . . . .
  
  54
- Electronic Instrument Cluster
  
  54
  - EIC Tractor Performance Monitor
    65
  - Fault Codes
    69
  - EIC Calibration
    70
- Climate Control & Air Conditioning . .
  
  54
- Right Side Console Controls
  
  75
  - Synchromesh Transmission
    75
  - Powershift Transmission
    75
  - Hand Throttle
    75
  - Cruise Control
    76
  - Autoshift (CAT TA22 Transmission)
    76
  - Differential Lock
    76
- Remote Hydraulic Controls
  
  78
- Remote Hydraulic Controls - Manual . .
  
  78
- Electro-Hydraulic
  
  78
- Tractor Start-Up and Engine Operation
  
  79
  - Cold Weather Starting
    80
  - Tractor Boosting
    82
- Tractor Operation
  
  83
  - Decelerator Pedal
    83
  - Cruise Control Operation
    83
  - Stopping the Tractor
    85
- Transmission Operation
  
  86
- Drawbar Operation
  
  96
- External Lighting
  
  99
- Hydraulic System Overview
  
  101
  - Hydraulic Schematic Diagram
    102
- Remote Control Valve Operation - Manual
  
  103
  - Lockout Levers
    104
  - Hydraulic Flow Controls
    106
  - Hydraulic Quick Couplers
    107
  - Equipment
    109
  - Hydraulic Motor Applications
    110
- Remote Control Valve Operation
  
  111
- Electro-Hydraulic
  
  111
  - Electro-Hydraulic Control Pods
    112
  - Engagement Switch
    113
  - Manual Operation
    114
  - Programmable Operation
    114
  - Flow Control Adjustment
    116
  - Hydraulic Quick Couplers
    117
  - Connecting Single-Acting Cylinders
    118
  - Connecting Double-Acting Cylinders
    118
  - Equipment
    118
  - Hydraulic Motor Application
    119
  - Bleeding Remote Cylinders
    119
- Wheels, Tires & Articulation Blocks
  
  120
  - Wheel Installation-Single
    120
  - Wheel Installation-Dual
    121
  - Wheel Installation-Triple
    122
  - Tire Selection
    124
  - Articulation Blocks
    124
- Ballasting
  
  127
- Ballasting Weights
  
  131
Section 4 Contents - Lubrication & Maintenance

134
- General Information
  
  135
- Fueling the Tractor
  
  136
- Inspection Access
  
  138
- Lubrication & Maintenance Chart
  
  139
- Every 10 Hours or Daily
  
  141
- Every 50 Hours
  
  152
  - Clean the Cab Air Filter
    152
  - Check the Differential Oil Level
    153
  - Clean the Alternator
    154
  - Check the Tire Air Pressure
    154
- Every 250 Hours
  
  155
  - Change the Engine Oil and Filter
    155
  - Change the Fuel Filter
    156
  - Check the Engine Supplemental Coolant
    156
  - Change the Transmission Oil Filter (CAT TA22)
    157
  - Optional
    157
  - Clean the Transmission Breather (CAT TA22)
    158
  - Check Air-Conditioner Drain Hoses
    158
  - Check Air-Conditioner Sight Glass
    159
- Every 300 Hours
  
  161
  - Change the Transmission Oil Filter
    161
- Every 500 Hours
  
  162
  - Clean the Battery Connections
    162
  - Check the Battery Electrolyte Level
    163
  - Check the Starter Battery Connections
    163
  - Clean the Hydraulic Suction Screen
    165
  - Change the Hydraulic Filter - (Standard)
    166
  - Change the Transmission Filter
    166
  - Clean the Hydraulic Tank Breather
    167
  - Change the Auxiliary Fuel Filter (Optional)
    167
  - Change the Differential Oil
    168
  - Change the Planetary Hub Oil
    168
  - Check the Axle Mount Bolt Torque
    168
  - Check the Drawbar Wear Blocks
    169
  - Steam Cleaning the Tractor
    169
- Every 1000 Hours
  
  170
  - Clean the Transmission Suction Screen
    170
  - Change the Cab Air Filter
    173
- Every 1200 Hours
  
  174
  - Change the Transmission Oil (407 Twindisc Powershift Transmission)
    174
- Every 1500 Hours or Yearly
  
  175
  - Change the Coolant System Filter
    175
  - Change the Transmission Oil
    176
  - Clean the Transmission Suction Screen
    176
  - Synchromesh Transmission
    177
  - Check the Transmission Mounts
    177
  - Change the Hydraulic Oil
    178
  - Check the Engine Mounts
    178
  - Check the Engine Turbocharger Connections
    179
  - Check the Cab Mounts
    179
- Every 2000 Hours or 2 Yearly
  
  180
  - Change the Engine Coolant
    180
- Indicated by Warning Light
  
  183
  - Change the Air Cleaner Outer Element
    183
- As Required
  
  185
  - Rear Deck Panel Covers
    189
  - Changing Fuses/Relays
    190
  - Check the Windshield Washer Fluid
    192
  - Change the Windshield Wiper Blades
    192
  - Clean the Cab Floor
    192
  - Clean the Cab Seat and Upholstery
    192
  - Change the Ether Canister
    193
  - Drain the Fuel Tanks
    194
  - Rear Fender Height Adjustment
    194
  - Storing the Tractor
    195
Section 5 Contents - Troubleshooting

196
- The Troubleshooting Charts in this Section List Possible Problems, Their Causes, and Corrective Actions.
  
  197
  - Engine
    197
  - Synchromesh Transmission
    200
  - 1407 Twindisc Powershift Transmission
    201
  - CAT TA22 Powershift Transmission
    202
  - Electrical System
    203
  - Hydraulic System
    205
  - Brake System
    207
  - Cab
    208
  - Operation
    209
  - Section 3 - Operation
    209
  - Fault Codes
    210
  - Section 5 - Troubleshooting
    210
- Section 4 - Lubrication and Maintenance
  
  210
Section 6 Contents - Specifications

216
- General Dimensions
  217
- Heights
  217
  - Section 6 - Specifications
    218
  - Overall Widths
    218
  - Wheel Tread Widths
    218
- Maximum Tractor Weight
  219
- Tractor Shipping Weight
  219
- Turning Geometry
  219
- Engine
  223
- Air Intake and Exhaust
  
  224
  - Fuel System
    224
  - Cooling System
    224
  - Transmission
    225
  - Drivelines
    226
  - Axles & Differentials
    226
  - Hydraulic System
    227
  - Drawbar
    227
  - Brake System
    227
  - Steering System
    228
  - Electrical System
    228
  - Air-Conditioning & Heating System
    229
  - Capacities
    229
  - Lubricants & Fluids
    230
  - Speed Charts
    231
- Tire Load & Inflation Tables
  
  234
  - High Usage Items
    234
  - Optional Equipment
    235
    
    Index
    238
    
    Lubrication and Maintenance
    239
    
    Delivery Report
    242
- Hardware Torques
  
  238
- Delivery Reports
  
  246
  - First 50 Hour Service
    246

Buhler Categories

Measuring Instruments Snow Blower Industrial Equipment Farm Equipment Tiller

More Buhler Manuals

Buhler 535 Manuals

Buhler 535 Operator's Manual (249 pages)

Table of Contents

1-3 Operator's Manual -

Section 2 Contents - General Information

Tractor Orientation

Tractor Identification Data

Protective Shielding

Break-In Period

Towing the Tractor

Transporting the Tractor

Section 3 Contents - Operation

Introduction

Precautionary Statements

Pre-Operation Checks

Welding & Battery Charging

The Cab

Operator's Seat

Controls & Instruments Overview

Steering Wheel and Column Adjustments

Forward Operator Control Console

Foot Brake & Decelerator Pedal . .

Park Brake . . . . . . .

Overhead Control Details . . . . . . . . . . . .

Electronic Instrument Cluster

Climate Control & Air Conditioning . .

Right Side Console Controls

Remote Hydraulic Controls

Remote Hydraulic Controls - Manual . .

Electro-Hydraulic

Tractor Start-Up and Engine Operation

Tractor Operation

Transmission Operation

Drawbar Operation

External Lighting

Hydraulic System Overview

Remote Control Valve Operation - Manual

Remote Control Valve Operation

Electro-Hydraulic

Wheels, Tires & Articulation Blocks

Ballasting

Ballasting Weights

Section 4 Contents - Lubrication & Maintenance

General Information

Fueling the Tractor

Inspection Access

Lubrication & Maintenance Chart

Every 10 Hours or Daily

Every 50 Hours

Every 250 Hours

Every 300 Hours

Every 500 Hours

Every 1000 Hours

Every 1200 Hours

Every 1500 Hours or Yearly

Every 2000 Hours or 2 Yearly

Indicated by Warning Light

As Required

Section 5 Contents - Troubleshooting

The Troubleshooting Charts in this Section List Possible Problems, Their Causes, and Corrective Actions.

Section 4 - Lubrication and Maintenance

Section 6 Contents - Specifications

Air Intake and Exhaust

Tire Load & Inflation Tables

Hardware Torques

Delivery Reports

Related Products

Buhler Categories