BT OE35 Manuals

Manuals and User Guides for BT OE35. We have 1 BT OE35 manual available for free PDF download: Service Manual

BT OE35 Service Manual (332 pages)

Electric Counterbalanced Order Selector

Brand: BT | Category: Forklifts | Size: 3.16 MB

BT Standard Codes

5
- Table of Contents
  5
Warning Symbols

11
- Warning Levels
  11
Prohibitory Symbols

12
- Ordinance Symbols
  12
Introduction, Service Manual

15
Contents, Section M

15
- Machine Information
  15
- Presentation of the OE35
  17
General Product Information

19
- Main Components
  24
- Introduction
  25
- Nomenclature, Threads
  26
Inch (SAE) and Metric Fasteners

27
- Strength Identification
  27
- Conversion of Metric and English Units
  35
Technical Service Data

37
Ordering Spare Parts

41
Service Schedule

43
- Planned Maintenance Schedule
  43
Planned Maintenance Procedures

47
Lubrication Chart

55
Oil and Grease Specifications

57
- Approved Oils and Grease
  57
Contents, Section S

59
- Service Instructions
  59
Inspection Covers

61
- Removal of Plastic Dash Panel
  62
Drive Motor

65
- General Information
  65
- Operating Conditions
  65
- Troubleshooting
  65
Drive Motor 24 Volt

71
- Component Repair
  72
- Inspection and Troubleshooting
  73
- When Changing Brushes
  78
Drive Motor 36 Volt

79
- Component Repair
  80
- Inspection and Troubleshooting
  81
- When Changing Brushes
  86
Transmission

87
- System Description
  87
- Troubleshooting
  87
- Removal
  88
Transmission Disassembly / Assembly

91
- Disassembly
  92
- Installation
  99
Drive Wheel

101
Load Wheels

103
Stabilizing Caster Spring Loaded

105
- Removal
  106
- Inspection
  108
- Disassembly
  109
Torque Generator

111
- Disassembly
  113
- Assembly
  118
Steering System Pump

125
- General Information
  126
- Removal
  126
- Installation
  127
- Disassembly
  129
- Inspection
  130
- Assembly
  130
Steering System

133
- General Information
  133
Electrical System with TX and TT Card

135
- Electrical Schematic Part 1
  135
- Electrical Schematic Part 2
  136
- Basics of Circuit Operation
  137
- Control Features
  139
- General Maintenance Instructions
  147
- Trouble-Shooting Instructions
  148
Battery Controller / Hourmeter / Lift Interrupt

151
- General Information
  151
- Electrical
  151
- Battery Controller (BC)
  152
- Troubleshooting
  155
Dash Display

159
- General Information
  159
- Location
  160
- Operational Checks
  160
- Status Codes
  161
EV100 LX Control Status Codes

163
SCR Component Checks

181
- Main Logic Card
  181
- Capacitor 1C
  182
- Contactors Forward, Rearward, 1A, Power Steering, and Pump
  182
- Potentiometer in Accelerator
  182
- Scr's (1REC, 2REC, 5REC)
  182
- Rectifiers (3REC, 4REC, Diode Blocks)
  184
- Thermal Protector (TP)
  184
- Filter Block (23FIL, Etc.)
  185
- Choke and Reactor T3-T4
  185
- Replacement of EV100 Components
  185
- Instructions - EV100 Plugs
  187
Direction Contactor

189
- General Information
  190
- Remove / Replace Contact Tips
  190
Speed Contactor

195
- General Information
  196
- Disassembly
  196
- Assembly
  198
Electrical System Troubleshooting

201
- Control Circuits and Power Circuits
  203
Electrical System Troubleshooting Charts

205
Pump Contactor

217
- General Information
  218
- Disassembly
  218
- Assembly
  220
Steering Pump Contactor

223
- General Information
  224
- Disassembly
  224
- Assembly
  226
EV100 Handset Operation

229
- General Information
  229
- Purpose
  230
- Operation
  231
- Function Set-Up Procedures
  232
- Description and Location
  234
- Function Numbers for Controllers
  235
Hydraulic System

243
- Hydraulic Schematic
  243
- General Information
  244
- Maintenance
  246
- Adjustments
  246
Hydraulic Troubleshooting

247
- Troubleshooting Chart
  247
Lift Pump Assembly

251
- Removal
  252
- Disassembly
  253
- Inspection
  256
- Assembly
  258
Mast, 2 Stage

261
- Shimming Mast on Truck
  262
- Two Stage Mast
  266
Mast, 3 Stage

271
- Shimming Mast on Truck
  272
- Three Stage Mast
  277
Lift Cylinder, 2 Stage

283
- Cylinder Repair
  284
Freelift Cylinder, 3 Stage

287
- Freelift Cylinder Repair
  288
Staging Cylinder, 3 Stage

291
Micro 70 Wire Guidance Important Information

295
- Powering up
  295
- Powering down
  295
Micro 70 Wire Guidance

297
- Electrical Schematic Part 1
  297
- Electrical Schematic Part 2
  298
- Electrical Schematic Part 3
  300
- Electrical Schematic Part 4
  300
- Cautions and Warnings
  301
- Operation Information
  303
- Component Function and Relationship
  307
- Truck Set up on Site
  309
- Troubleshooting Information
  312
- Troubleshooting Charts
  315

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BT OE35 Manuals

BT OE35 Service Manual (332 pages)

Table of Contents

BT Standard Codes

Warning Symbols

Prohibitory Symbols

Introduction, Service Manual

Contents, Section M

General Product Information

Inch (SAE) and Metric Fasteners

Technical Service Data

Ordering Spare Parts

Service Schedule

Planned Maintenance Procedures

Lubrication Chart

Oil and Grease Specifications

Contents, Section S

Inspection Covers

Drive Motor

Drive Motor 24 Volt

Drive Motor 36 Volt

Transmission

Transmission Disassembly / Assembly

Drive Wheel

Load Wheels

Stabilizing Caster Spring Loaded

Torque Generator

Steering System Pump

Steering System

Electrical System with TX and TT Card

Battery Controller / Hourmeter / Lift Interrupt

Dash Display

EV100 LX Control Status Codes

SCR Component Checks

Direction Contactor

Speed Contactor

Electrical System Troubleshooting

Electrical System Troubleshooting Charts

Pump Contactor

Steering Pump Contactor

EV100 Handset Operation

Hydraulic System

Hydraulic Troubleshooting

Lift Pump Assembly

Mast, 2 Stage

Mast, 3 Stage

Lift Cylinder, 2 Stage

Freelift Cylinder, 3 Stage

Staging Cylinder, 3 Stage

Micro 70 Wire Guidance Important Information

Micro 70 Wire Guidance

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