BT LWE130 Manuals

Manuals and User Guides for BT LWE130. We have 1 BT LWE130 manual available for free PDF download: Service Manual

BT LWE130 Service Manual (92 pages)

Brand: BT | Category: Forklifts | Size: 4.81 MB

Table of Contents
3
Technical Data - M4
7
Tightening Torque
10
Introduction Maintenance - P1
11
Safety Regulations with Maintenance Work
11
Cleaning and Washing
13
External Cleaning
13
Cleaning the Motor Compartment
13
Electrical Components
13
Safe Lifting
14
Lifting Points
15
Using a Lifting Device
15
Lifting Points, Using Another Fork Lift Truck
15
Maintenance, Lubrication Schedule - P2
17
Maintenance Schedule
17
Lubrication Schedule
21
Oil and Grease Specification - P3
23
Tools - P4
25
Super Seal Connectors
25
AMP Connectors
26
AMP Connectors, 040 Series
27
Molex Connectors
27
Grease Guns
28
Other Tools
29
Drive Unit/Drive Gear - 2000
31
Component Parts
31
Service and Repairs
32
Dismantling the Motor from the Truck
32
Inspection/Replacement of the Carbon Brushes
32
Replacing the Drive Gear
33
Cleaning
33
Brakes, Maintenance
34
Replacing the Brake Disc
34
Steering System - 4000
35
Components
35
Electrical System - 5000
37
General
37
Firmware (Truck Control Software)
37
Nomenclature
37
Electrical Equipment Overview
38
Electric Component Overview
40
Accessing Main Electrical Panel
42
Electrical Circuit Overview
43
Symbol List
44
Electrical Wiring Diagram
45
Functional Description
50
Theory of Operation
50
Transistor Regulator
54
General
54
Safety
54
On-Board Battery Charger
56
General
56
Charging
56
Battery Charge Status
57
Battery Display (Option)
57
Built-In Battery Charger for Charging on Trucks
58
General
58
Installation Recommendations for 'Connection Point' on Truck
58
Installation in Truck
59
Charging
61
Troubleshooting
61
Technical Data
61
Speed Limitation
62
Hour Meter
62
Hand Terminal
63
General
63
Connecting the Hand Terminal
63
Hand Terminal Overview
63
Hand Terminal Menus
65
Diagnostic and Troubleshooting
66
General
66
Display of Error Codes
66
Direct Display of Error Codes
66
Hand Terminal Display of Error Codes
66
Error Code History
67
List of Error Codes
68
TESTER Function
71
Parameters & Adjustments
73
General
73
Adjusting Parameters
73
List of Parameters
74
Description of Parameters
75
Acceleration Ramp Time (ACC.DELAY)
75
Deceleration Ramp Time (DECELER.DELAY)
75
Neutral Braking Intensity (RELEASE BRAKING)
75
Reverse Braking Intensity (INVERSION BRAKING)
75
Maximum Travel Speed (CUTBACK SPEED 3)
75
Reset Service Counter (CHECK up DONE)
75
Select Service Warning Type (CHECK up TYPE)
75
Time to Next Service" (CHECK up HOURS)
76
Transferring Parameter Sets
76
General
76
From the Truck to the Hand Terminal
77
From the Hand Terminal to the Truck
78
Calibrating the Speed Potentiometer
78
General
78
Procedure
79
Technical Specifications
80
Transistor Regulator SEM-X
80
Hydraulic System - 6000
81
Hydraulic Chart and List of Symbols
81
Description
82
Lift
82
Lower
82
Operating Pressure
82
Pressure Limit Valve
82
Adjustments
83
Adjustment of the Pressure Limit Valve
83
Tools
84
Destruction Instructions
85
General
85
Procedure
85
Abbreviations
86
Sorting
86
Chassis (0300)
87
Hoods, Hatches (0340)
87
Electric Pump Motor (1710)
87
Drive Assembly/Drive Motor (1760/2550)
88
Wheels (3500)
89
Tiller Arm (4110)
89
General Electrical Equipment (5100)
90
Hydraulic Unit (6100)
91
Hydraulic Cables/Cylinders (6230/6610)
91

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BT LWE130 Service Manual (92 pages)

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