BST 163 428 Manuals

Manuals and User Guides for BST 163 428. We have 1 BST 163 428 manual available for free PDF download: Installation And Operating Manual

BST 163 428 Installation And Operating Manual (204 pages)

Brand: BST | Category: Controller | Size: 6 MB

Table of Contents
3
About this Document
8
What You Need to Know
8
Target Group
8
Storage and Distribution
8
Meanings of the Safety Instructions and Symbols
8
Safety Instructions
8
Symbols
9
Operation Using Keys
9
More Detailed Information
9
About Safety
10
Intended Use
10
Non-Intended Use
11
Non-Intended Infringement of Guidelines
11
Non-Intended Operation
11
Non-Intended Modification of Electronic Data
12
Safety Instructions
13
General Safety Instructions
13
Qualification of the Personnel
15
Duties of the Operating Company and Personnel
16
Duties of the Operating Company
16
Duties of the Personnel
17
Conduct in the Event of Danger and Accidents
17
Personal Protective Equipment
18
Guarantee and Liability
19
Disclaimer
19
Exceptions to the Disclaimer
19
License and Liability for Software Supplied
19
Design and Function
20
Design
20
Controller
20
Control Panel
20
Function
22
Guiding Modes
22
Control and Display Elements
23
Graphic Display
23
Keys
23
Message Output "System OK
24
Impermissible Supply Voltage
24
Motor Control Timeout
24
Connectable Components
25
Designation of the Sensors
26
Edge Sensors (Sensor 1/2)
26
Line and Contrast Sensor (Sensor 3)
27
CCD Cameras (Sensor 1/2)
28
Accessories
29
Nameplates
29
Technical Specifications
30
Controller
30
Ambient Conditions
30
Protection Category
30
Power Supply
31
Analogue Inputs
31
Digital Inputs / Outputs
32
Output Motor Output Stage
32
Message Output "System OK
33
Bus Interface
33
Weight and Dimensions
34
Control Panel
35
Ambient Conditions
35
Protection Category
35
Power Supply
35
Display
35
Weight and Dimensions
35
Power Pack
36
Sensors
37
Edge Sensors
37
Line and Contrast Sensor
39
CCD Camera
40
Electric Motor Powered Actuators
41
Emissions
43
Rohs Conformity
43
Transport, Delivery and Storage
44
Transport
44
Scope of Delivery
45
Unpacking the Delivery
45
Storage
45
Installation
46
Safety Instructions
46
Selecting the Installation Location
47
Installing the Controller
48
Installation Positions
48
Securing Hole Template
49
Space Needed to Open the Housing Cover
49
Installing the Controller
50
Turning the Control Panel
51
Installing the Control Panel
52
Attachment Alternatives
52
Cable Extension
52
Wall Mounting
52
Console Installation
52
Magnet Attachment
52
Wall Mounting
53
Electrical Connection
60
Safety Instructions
60
Cable Routing
61
Connecting the Cables
62
EMC Suitable Wiring
63
Ensuring Equipotential Bonding
64
Connections on the Controller
65
Terminal Strips
67
Terminal Assignment
68
Overview
68
Terminal Strip X1 - Sensor 1/2 (Analogue Connection)
69
Terminal Strip X6 - Power Supply
69
Terminal Strip X7 - Actuator, OMG 4
70
Terminal Strip X8 - Sensor 1/2 (CAN Bus)
71
Terminal Strip X9 - Control Panel, Sensor 3, Drive Module 160, Efe Digital
71
Terminal Strip X10 - Controller Interlock, OMG 4, OMG 8, CK 37, EFE 1
72
Terminal Strip X11 - Message Output "System OK
72
Terminal Strip X12 - CAN Bus 4
72
Terminal Strip X14 - Digital Inputs 1
73
Terminal Strip X15 - Digital Inputs 7
73
Plug Connection
74
X60 - Actuator Connection EMS 17/18/21/22
74
X70 - Power Supply
75
X100
76
Commissioning
77
Safety Instructions
77
Requirements
78
Setting the DIL Switches
79
DIL Switch Overview
79
Using the DIL Switch
80
Setting DIL Switch S4
81
Setting DIL Switch S5
82
Setting DIL Switch S6
83
Setting DIL Switch S7
83
Setting the Jumper
84
Checking the Device Addresses
85
Controller Device Address
85
Control Panel Device Address
86
Setting the Terminating Resistors
87
Terminating Resistor of the Controller
87
Terminating Resistor of the Control Panel
89
Commissioning the Actuator Without Position Feedback
91
Set the Guiding Direction for Center Positioning
91
Setting the Gain of the Servo Center Transducer
92
Commissioning the Actuator with Position Feedback
93
Set the Guiding Direction for Center Positioning
93
Setting Stroke Limitation and Servo-Center Position
94
Activating Position Control
97
Setting the Motor Rotation Direction
98
Setting the Guiding Direction
99
Guiding Direction for Web Edge Guiding and Web Center-Line Guiding (Sensor 1/2)
99
Guiding Direction for Line and Contrast Guiding (Sensor 3)
99
Performing the Material Setup
100
Adjusting the Controller Gain
100
Commissioning the Electronic Remote Precision Adjustment (Optional)
102
Efe 1
102
Efe 1000
103
Service Indications
104
Service Leds Overview
104
Status Display of Remote Control Inputs
105
Status Display of Digital Outputs
105
Display of Bus Status
106
Display of Device Status
106
Status Display of Message Output "System OK
106
Status Display of Power Supply
106
Status Display of Controller Interlock
106
Operation
107
Safety Instructions
107
Control Panel
107
Operation Display
109
Overview
109
Operation Display Edge Sensors (Sensor 1/2)
111
Operation Display Line and Contrast Sensor (Sensor 3)
112
Operation Display CCD Cameras
114
Actuator Operation Display
116
Special Displays
117
Limit Switch Active
117
Controller Interlock Active
119
Keyboard Interlock Active
119
Setup Lock
120
Actuator Bus Connection Fault
120
Control Panel Bus Connection Fault
120
Edge Sensor Bus Connection Fault
121
Edge Sensor Malfunction
121
Loss of the Line / Contrast Transition
122
Loss of the Web Edge
122
External Motor Output Stage Fault (Drive Module 160)
123
Performing the Material Setup
124
Overview
124
Activating the Material Setup
127
Cancelling Material Setup
127
Procedure for Web Edge Guiding
128
Procedure for Web Center-Line Guiding
130
Selecting the Guiding Mode
133
Selecting the Operating Mode
134
Manual Mode
134
Automatic
135
Center Positioning
135
Setting the Guiding Setpoint
136
Adjusting the Guiding Setpoint
137
Accepting Current Position of a Web Edge as Guiding Setpoint
138
Saving and Loading the Guiding Setpoint
140
Entering an Offset Value for the Guiding Setpoint
142
Optimizing the Controller Gain
144
Special Guiding Functions
146
Watchdog
146
Speed-Dependent Guiding
149
Operation
150
Master-Slave Guiding
151
Tear-Off Detection
153
Calling up the Setup Menu
155
Displaying System Information
157
Displaying System Components
158
Displaying Switch Positions
159
Performing Basic Settings of the CCD Camera
160
Safety Information
160
CCD Camera Calibration
160
Material Thickness Compensation
160
Setting the Material Thickness (after Changing the Material)
168
Electronic Remote Precision Adjustment (Option)
169
Efe 1
169
Efe 1000
169
Extended Device Settings
170
Editing the Parameter Value
170
Public Parameters Lists
172
Restoring Factory Default Settings
175
Remote Control (Digital Inputs / Outputs)
176
Safety Information
176
Digital Inputs / Outputs
176
Digital Inputs
176
Digital Outputs
177
Truth Tables
177
Digital Inputs / Outputs Configuration
178
Remote Control with External Control Keyboard
184
Maintenance and Cleaning
185
Safety Instructions
185
Maintenance Table
186
Maintenance and Cleaning Work
186
Cleaning the Controller Housing
186
Cleaning the Control Panel Housing
186
Cleaning the Edge Sensor Housing
187
Cleaning the Housing of the CLS Pro 600 Line and Contrast Sensor
187
Cleaning the Housing of the CCD Camera
187
Cleaning the Electric Motor Powered Actuator Housing
187
Troubleshooting
188
Accessories and Spare Parts
194
Order Address
194
Accessories
194
Customer Services
195
Shutting down and Disposal
196
Connection Diagram
197
Application with Edge Sensors
197
Application with CCD Cameras
198
Application with CCD CAM 100
198
Application with Ccdpro 30000/5000
199
Index
200

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