Brute MagnaTech BMGV4000 Manuals

Manuals and User Guides for Brute MagnaTech BMGV4000. We have 1 Brute MagnaTech BMGV4000 manual available for free PDF download: Installation And Operation Instructions Manual

Brute MagnaTech BMGV4000 Installation And Operation Instructions Manual (116 pages)

Brand: Brute | Category: Boiler | Size: 21 MB

Table of Contents
2
Section 1 - GENERAL INFORMATION

5
- Introduction
  5
- Safety Notes
  5
- Model Nomenclature / Identification
  6
- Warranty
  6
- Unit Overviews ( All Sizes )
  7
- Dimensions
  10
- Unpacking
  11
Section 2 - LOCATING the APPLIANCE 2.1 Locating the Appliance

11
- Correct Vent Distance from Outside Wall or Roof Termination
  11
Section 3 - VENTING and COMBUSTION AIR

12
- Combustion Air
  12
  - Combustion Air from Room
    12
  - Ducted Combustion Air
    13
- Venting
  13
  - Common Venting
    15
  - Venting Requirements Unique to Canada
    15
- Locating the Vent and Combustion Air Terminals
  15
- Common Vent Test
  19
- Outdoor Installation
  20
Section 4 - GAS SUPPLY and PIPING

20
- Gas Supply and Piping
  20
Section 5 - WATER FLOW REQUIREMENTS

22
- Magnatech Boiler Flow and Head Requirements
  22
- Magnatech Water Heater Flow and Head Requirements
  22
Section 6 - WATER CONNECTIONS, BMGH

23
Section 7 - WATER CONNECTIONS, MGV

29
- BMGV Water Quality
  29
- BMGV Suggested Piping Schematics
  29
- BMGV Piping Requirements
  29
- BMGV Cold Water Make-Up
  30
- BMGV Freeze Protection
  30
- BMGV Water Flow
  31
- Condensate Drain Trap
  31
Section 8 - ELECTRICAL CONNECTIONS

32
- Installation Warnings
  32
- Main Power Connections
  32
- Pump Connections and Operation
  33
- Control Panel Layout
  34
- Wiring Diagrams
  36
- High Voltage Wiring Diagrams
  40
- Ladder Diagrams
  45
Section 9 - NAVIGATING the TOUCH SCREEN

50
- The Touch Screen
  50
- Using the Touch Screen
  50
- Verification Process for Safety-Related Parameters
  52
  - Parameters
    52
- Configuring Parameters on Individual
  54
  - Controllers
    54
- Setting the Date and Time on the System Display
  55
- Configuration Menus (All)
  56
- System Identification & Access
  56
- CH - Central Heat Configuration
  57
- Outdoor Reset Configuration
  57
- DHW - Domestic Hot Water Configuration
  57
- Warm Weather Shutdown Configuration
  57
- Demand Priority Configuration
  57
- Modulation Configuration
  57
- Pump Configuration
  57
- Statistics Configuration
  58
  - High Limits
    58
  - Stack Limits
    58
  - Delta T Limits
    58
- Frost Protection Configuration
  58
  - Burner Control Ignition
    59
- System Configuration
  59
- Sensor Configuration
  59
- Lead Lag Slave Configuration
  60
- Lead Lag Master Configuration
  63
- Parameter Defaults and Ranges
  63
- Connections to a Building Automation System
  67
- Variable Speed Pump Control (VSPC)
  68
- Combustion Setup Procedure
  69
Section 10 - INITIAL STARTUP INSTRUCTIONS

72
- Filling the Boiler System
  72
- Initial Operation
  73
  - Initial Burner Operation
    73
  - Combustion Setup Procedure
    73
- Shutting down the Magnatech
  73
- Restarting the Magnatech
  73
Section 11 - MAINTENANCE

74
- System Maintenance
  74
- Maintenance Notes
  74
  - Burner
    74
  - Modulating Gas Valve/ Venturi
    74
  - Controller
    75
  - Hot Surface Ignitor
    75
  - Flame Sensor
    75
  - Blower
    75
  - Heat Exchanger Tubes
    76
  - Gas Pressure Switches
    76
Section 12 - TROUBLESHOOTING

77
- About Lockouts, Holds, and Alerts
  77
  - Responding to a Lockout, Hold, or Alert
    77
  - Viewing the Lockout and Alert Histories
    77
- Troubleshooting Table
  79
- Diagnostic Tests and Input/Output Indicators
  93
- Lead/Lag Slave Diagnostics
  94
- Statistics
  94
- Analysis
  94
- Control Snapshot
  95
- Operating Sequence
  95
Section 13 - REPLACEMENT PARTS

96
- General Information
  96
- Component Illustrations, Parts Lists, and Part Numbers
  97
  - Frame and Jacket Assembly
    97
  - Final Assembly
    99
  - Waterway Outlet Assembly
    100
  - Blower Assy, Model 1600
    101
  - Blower Assy, Model 2000
    102
- Blower Assy, Models 3500 & 3000
  103
- Blower Assy, Models 3500 & 4000
  105
  - Gas Train Assembly, Models 1600 Thru 3000
    107
- Gas Train Assembly, Models 3500 & 4000
  108
  - Control Panel Assembly
    111
  - Distribution Box Assemblies
    112

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Table of Contents

Section 1 - GENERAL INFORMATION

Section 2 - LOCATING the APPLIANCE 2.1 Locating the Appliance

Section 3 - VENTING and COMBUSTION AIR

Section 4 - GAS SUPPLY and PIPING

Section 5 - WATER FLOW REQUIREMENTS

Section 6 - WATER CONNECTIONS, BMGH

Section 7 - WATER CONNECTIONS, MGV

Section 8 - ELECTRICAL CONNECTIONS

Section 9 - NAVIGATING the TOUCH SCREEN

Section 10 - INITIAL STARTUP INSTRUCTIONS

Section 11 - MAINTENANCE

Section 12 - TROUBLESHOOTING

Section 13 - REPLACEMENT PARTS

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