Brinkmann EB DC 450 BS Manuals

Manuals and User Guides for Brinkmann EB DC 450 BS. We have 1 Brinkmann EB DC 450 BS manual available for free PDF download: Operating Instructions Manual

Brinkmann EB DC 450 BS Operating Instructions Manual (292 pages)

Compressed air conveyor

Brand: Brinkmann | Category: Construction Equipment | Size: 17 MB

Table of Contents
3
Guide to the Operating Instructions
13
Foreword
13
Icons and Symbols
14
Layout of Warning Notices
15
Safety Regulations
17
Definition of Terms
19
Compressed Air Conveyor
19
Manufacturer
19
Operator
19
Machine Operator
19
Subject Expert
19
Qualified Personnel
19
Service Technician
20
Maintenance
20
Workplace
20
Working Area
20
Basic Principle
20
Onwards Sale
21
Designated Use
21
Improper Use
22
Operation with Defects
22
Removal or Modification of Safety Equipment
23
Conveyed Material
23
Extending the Delivery Line
23
Pressurised Systems
23
Site of Use
23
Transport
24
General Maintenance
24
Safety Equipment Maintenance
24
Changing the Works Settings
25
Structural Changes
25
Wrong Bolts/Nuts and Tightening Torques
25
Liability
25
Exclusion of Liability
26
Relevant Legal Foundations for Compressed Air Conveyors
26
Operation in Germany
27
Operation Outside Germany
27
Personnel Selection and Qualifications
27
Training
28
Qualified Personnel
28
Subject Expert
28
Sources of Danger
28
General Sources of Danger
28
Danger from Hot Machine Components
29
Danger from the Delivery Line and Coupling System
29
Discharge Stand
29
Mixer Drum
29
Loading Hopper Device
29
Safety Equipment
29
Personal Protective Equipment
30
Protective Equipment for Work with High-Pressure Water Jets
32
Risk of Injury, Residual Risks
34
Risk of Crushing and Impact
35
Operating Modes
35
Transporting the Machine
35
Loading Hopper Device
35
Discharge Stand
36
Delivery Line
36
Electrical Contact
36
Blockages
37
Hydraulic and Pneumatic System
38
Conduct in an Emergency
39
Environmental Protection
39
Accessories
39
Storing the Machine
40
Noise Emissions
40
Operator
40
Unauthorised Start-Up or Use of the Machine
41
Operating Modes
41
Securing the Machine
41
Spare Parts
41
Safety-Related Parts (Srps)
42
General Technical Description
45
Machine Model
47
Overview
47
Motor Compartment
48
Technical Data
49
Electromagnetic Compatibility (EMC)
53
Rating Plate
54
Sound Power Level
55
Options
55
Safety Equipment
56
EMERGENCY STOP Button
56
Protective Grille with Safety Switch
58
Description of the Functions
59
Control Cabinet
60
General
60
Overview
61
Operating Elements
61
Control Console
61
Drive Motor
71
Compressed-Air System
72
Pressure Cutoff
72
Hydraulic System
73
Loading Hopper Device
74
Scraper Equipment
75
Centralised Lubrication System
76
Highpressure Cleaner
77
Transport, Setting up and Connection
81
Transport and Driving
81
Loading the Machine
81
Preparing the Transport
82
Transport Position
82
Lighting Equipment
83
Towing Gear
85
Ball Hitch/Towing Ring
85
Adjusting the Towing Gear
85
Parking Brake
86
Brake Safety Cable
87
Ball Hitch
88
Ball Hitch Engagement Indicator
89
Ball Hitch Wear Indicator
89
Permissible Ball Hitch Slewing Circle
90
Hitching the Ball Hitch
91
Disconnecting the Ball Hitch
93
Selecting a Setup Site
94
Setting up the Machine
95
Setting up the Machine Without Support Feet
96
Setting up the Machine with Support Feet
97
The Delivery Line
98
Installing and Connecting the Delivery Line
99
Starting up
105
Inspection Prior to Commissioning in Line with the Industrial Health and Safety
105
Checks
105
Visual Checks
105
Checking the Functional Fluids
106
Checking the Dry Air Filter
108
Checking the Radiator
108
Checking the Mixing Paddles
108
Checking the Wear Plates
108
Checking the Mixer Shaft Bearings
109
Checking the Reservoir Wall Thickness
109
Filling the Machine with Fuel
110
Test Run
110
Switching on the Machine
111
Start Engine
112
Switching off the Engine
114
Switching off the Machine
115
Safety Equipment Function Check
115
EMERGENCY STOP Button
117
Checking the Protective Grille Cutout
119
Operation
123
Requirements
125
Emergency Shutdown Procedure
125
Switching the Mixing Apparatus On/Off
126
Switching on the Mixing Apparatus
126
Switching off the Mixing Apparatus
127
Operating the Loader
127
Switching on the Radio Remote Control
129
Operating the Scraper
130
Prelubricating the Delivery Line
131
Fill Mixer Drum
133
Adjusting the Delivery Air
135
Adjusting the Header and Delivery Air
135
Delivery
136
Tank Pressure Monitoring
136
Enabling Delivery
137
Setting the Switch-Off Pressure
138
Setting the Switch-Off Pressure (Automatic Lid)
138
Delivery in Automatic Operation
139
Interrupting Delivery (Mechanical Lid)
141
Interrupting Delivery (Automatic Lid)
142
Terminating Delivery
143
Venting the Mixer Drum (Mechanical Lid)
145
Venting the Mixer Drum (Automatic Lid)
146
Blockages
146
Eliminating Blockages
147
Mixing Time Extension (Option)
151
Setting the Remixing Time
151
Bluepower
152
Air Tapping
152
Cleaning
154
General
154
Cleaning the Machine
155
Cleaning the Delivery Line
157
Cleaning with a Highpressure Cleaner
159
Faults, Cause and Remedy
165
General Machine
167
The Engine Does Not Start or Struggles to Start
167
The Engine Runs Erratically or Stops Completely
167
Engine Temperature too High
168
The Engine Does Not Run on All Cylinders
168
The Engine Does Not Reach Full Power
169
No or Insufficient Oil Pressure in the Engine
169
Engine Consumes too Much Oil
170
The Engine Is Smouldering (Blue)
170
The Engine Is Smouldering (White)
170
The Engine Is Smouldering (Black)
171
The Starter Cranks the Engine When the "Engine ON" Button Is Pressed. the Engine
171
The Engine Starts, but the "Engine Oil Pressure/Engine Oil Temperature" Indicator Light Is
171
The Engine Starts, but Immediately Stops Again When the "Engine ON" Button Is
172
The Compressor Does Not Reduce the Power Requirement, the Engine Continues to Run
172
Capacity or Pressure of Compressor Lower than Usual
172
Compressor Supply Volume Low, Pressure Excessively High
173
Excessive Compressor Oil Consumption, Oil Mist Escaping from the Discharge Valves
173
Compressor Switched off Automatically, "Engine Oil Pressure/Engine Oil Temperature
173
Air and Fluid Stream out of the Dry Air Filter after the Machine Is Switched off
174
Overheating Compressor
174
Mixing Apparatus Blocked
175
Pressure above 5 Bar - Delivery Is very Slow or Stops
175
Pressure above 6 Bar - Delivery Stops
175
Electrical System
176
The "Charge Monitor" Indicator Light Does Not Light up When the Main Switch Is
177
The Engine Does Not Restart Following an EMERGENCY STOP
177
The Engine Does Not Start or Struggles to Start
177
The Starter Does Not Crank the Engine When the "Engine Selector Switch" Is Actuated
178
Fault Messages and Warnings
185
Maintenance
189
Maintenance Intervals
194
Maintenance Work
206
Temporary Decommissioning
273
Antifreeze Protection
275
Final Decommissioning and Disposal
275
Lubricant Recommendation
281

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