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115400
Briggs & Stratton 115400 Manuals
Manuals and User Guides for Briggs & Stratton 115400. We have
3
Briggs & Stratton 115400 manuals available for free PDF download: Manual, Operating & Maintenance Instructions
Briggs & Stratton 115400 Manual (281 pages)
Single Cylinder OHV Air-Cooled Engines
Brand:
Briggs & Stratton
| Category:
Engine
| Size: 8.25 MB
Table of Contents
Table of Contents
4
SECTION 2 -Troubleshooting
3
Table of Contents
4
Flywheel Removal (26070 0, 261700)
4
Measuring Cylinder Bore (All Mode
4
Engine Safety
6
In the Interest of Safety
6
The Safety Alert Symbol
6
Additional Precautions
9
Briggs & Stratton Numerical Identification System
10
Engine Maintenance
11
Fuel and Oil Recommendations
11
Changing Oil
12
Maintenance Schedule
13
Air Cleaner Service
14
In-Line Fuel Filter Service
16
Engine Adjustments
16
Armature Air Gap Adjustments
16
Carburetor Idle-Mixture Adjustments
16
Control Adjustments
17
Cooling System Maintenance
19
Flywheel Brake Adjustments (104700)
20
Governor Adjustments
20
Electro-Magnetic Idle down Adjustments
26
Spark Plug Maintenance
27
Valve Clearance Adjustments
27
Combustion Chamber Deposits
28
Table of Contents
30
General Information
32
Systematic Engine Checks
32
Carburetion
33
Ignition System
33
Spark Test
33
Spark Miss Test
33
Compression
34
Compression Test
34
SECTION 4 - Exhaust Systems
35
Electrical Test Equipment
36
Digital Multimeters & Settings
36
AC Volts
36
DC Volts
36
DC Amps over 10 Amps
36
Ohms or Continuity
36
Diode Test
37
AC Amps
37
DC Amps under 10 Amps
37
DC Shunt
37
Tachometers
37
Alternator Output Tests
37
DC Alternator
37
AC Alternator
39
1.2 Amp Unregulated Alternator
39
Amp Regulated Alternator
40
10 AMP Regulated Alternator
41
10 & 16 Amp Regulated Alternator
42
Dual Circuit Alternator
44
Tri-Circuit Alternator
45
Electrical Component Tests
46
Diode Test
46
Anti-Afterfire Solenoid Test
47
Batteries
48
Installing a Battery
48
Charge Indicator Test
48
Stop Switch Test
49
Rocker Switch Test (085400, 115400, 117400, 138400, 161400, 185400, 235400, 245400)
50
Key & Interlock Switches
51
Troubleshooting Five-Terminal Key Switch
51
Remove Valves ( 050000, 086400, 11 8400, 104700)
51
Troubleshooting Six-Terminal Key Switch
52
Low Oil Pressure Switch
52
Oil Pressure Switch Test
53
Oil Pressure Test
53
Oil Gard® Low-Oil Protection Systems
54
Troubleshooting Oil Gard® 2-Wire Systems
54
Troubleshooting Oil Gard® 4-Wire System
55
Troubleshooting Oil Gard® (161400)
56
Starter Motors
57
Check Starter Motor Drive (All Models)
57
Check Starter Motor Wiring (138400, 185400, 235400, 245400)
57
Test Key Switch & Solenoid (138400, 185400, 235400, 245400)
58
Check Starter Motor (138400, 185400, 235400, 245400)
58
Check Starter Motor (104700, 161400, 260700, 261700)
59
Section 3 - Engine Disassembly
60
General Disassembly Steps
62
Blower Housing Removal (050000, 085400, 086400, 115400, 117400, 118400, 185400)
62
Blower Housing Removal (138400, 235400, 245400)
62
Blower Housing Removal (104700)
62
SECTION 5 - Fuel Systems & Carburetion
62
Blower Housing Removal (161400)
63
Blower Housing Removal (260700, 261700)
63
Blower Housing Removal (28Q700)
63
Control Brackets
64
Control Bracket Removal (050000, 085400, 086400, 115400, 117400, 118400, 138400, 185400, 235400, 245400)
64
Control Bracke T Removal (104700)
64
Control Bracke T Removal (161400)
65
Control Bracket Removal (260700, 261700)
65
Control Bracket Removal (28Q700)
66
Engine Baffles
66
Engine Baffle Removal (05000, 085400, 086400, 115400, 117400, 118400, 138400, 185400, 235400, 245400)
66
En Gine Baffle Rem Oval (161400)
67
Engine Baffle Removal (260700, 261700)
67
Engine Baffle Removal (28Q700)
67
Install Rope and Handle Assembly
67
Breather Systems
68
Breather System
68
Remove/Replace Breather System (10470 0)
68
Breather System (26070 0, 261700)
68
SECTION 8 - Starters
68
Breather System (16140 0)
69
Breather System (28Q700)
71
Electric Starter Motors
72
Electric Starter Removal (138400, 235400, 245400)
72
Electric Starter Removal (104700, 260700, 261700, 28Q700)
72
Magnetron® Ignition Systems
73
Spark Plug Wires (All Models)
73
Ignition System Removal (050000, 085400, 086400, 115400, 117400, 118400, 235400, 245400, 161400, 104700, 260700, 261700, 28Q700)
73
Flywheels
73
Flywheel Removal
73
235400, 245400, 28Q700)
73
Flywheel Removal (10470 0)
74
Oil Filter Adapters
75
Remove/Replace Oil Filter Adapters
75
Table of Contents
76
General Information
78
Inspecting Exhaust Systems
78
Remove/Install Exhaust System (050000, 085400, 115400, 117400, 118400, 138400, 185400, 235400, 245400)
79
117400 , 118400, 138400, 185400, 235400, 245400)
80
Remove/Install Exhaust System (104700)
80
Remove/Install Exhaust System (161400)
81
Remove/Install Exhaust System (260700, 261700)
83
Remove/Install Exhaust System (28Q700)
85
Section 5 - Fuel Systems and Carburetion
88
Fuel System Cleaning and Inspection
90
Fuel Tanks, Fittings and Lines
91
Fuel System (050000, 118400)
91
Fuel System (085400, 115400, 117400, 138400, 185400, 235400, 245400)
91
Fuel System (104700)
94
Fuel System (161400)
95
Fuel System (260700, 261700)
97
Fuel System (28Q700)
98
Carburetor Service Procedures
100
Carburetor Service - Mikuni
100
Aluminum Bearing Service (260700, 261700)
100
Carburetor Service - Mikuni (104700)
106
Carburetor Service - Mikuni
111
Carburetor Service - Mikuni (260700, 261700)
118
Carburetor Service Procedures
122
Carburetor Service - Nikki (138400)
122
Carburetor Service Procedures (235400, 245400, 28Q700)
126
Carburetor Service - Walbro LMT (235400, 245400, 28Q700)
126
Carburetor Service - Nikki (28Q700)
129
Section 6 - Governor Systems
134
Mechanical Governor Systems
136
Governor System Operation (Typical)
136
Governed Speed (RPM) Limits
137
Governor Components (050000, 118400)
137
Governor Component Removal
137
Governor Components
137
Governor Component Inspection
138
SECTION 10 - Cylinders, Covers & Sumps
138
Governor Component Installation
139
Governor Component Removal
140
Governor Component Inspection
141
Governor Gear Shaft - Remove and Replace
141
Governor Component Installation
141
Governor Components (104700, 161400, 260700, 261700, 28Q700)
142
Governor Component Removal
142
Governor Component Inspection
143
Governor Crank Bushing Replacement
143
Governor Component Installation
144
Section 7 - Cylinder Heads and Valves
146
Rocker Arm Assemblies
148
Remove Rocker Arm Assembly (050000, 118400)
148
Remove Rocker Arms (085400, 086400, 115400, 117400, 138400, 185400)
148
Remove Rocker Arm Assembly (235400, 245400)
148
Remove Rocker Arms (104700, 161400, 260700, 261700, 28Q700)
149
Cylinder Head Removal
149
Remove Cylinder Head
149
Remove Cylinder Head (104700, 161400, 260700, 261700)
150
Remove Cylinder Head (28Q700)
150
Valves
151
Remove Valves
151
260700, 261700, 28Q700)
151
Inspect Cylinder Head Components
152
Inspect Push Rods (All Models)
152
Inspect Head for Distortion (All Models)
152
Inspect Valve Guide Inner Diameter (All Models)
152
Inspect Va Lve Stem / Valve Guide Tolerance (All Models)
153
Inspect Valve Seat (All Models)
153
Reface Valves and Seats (All Models)
153
Cylinder Head Assembly
154
Install Push Rod Guides and Studs
154
28Q700)
155
Installing Valve Springs & Retainers (050000, 235400, 245400)
155
Install Valve Springs and Retainers
156
(104700, 28Q700)
156
Install Valve Springs and Retainers (085400, 115400, 117400, 138400, 185400)
156
Install Valve Springs and Retainers (161400, 260700, 261700)
156
Installing Cylinder Heads
156
Install Rocker Arms
158
Install Push Rods & Rocker Arms (104700, 161400, 260700, 261700, 28Q700)
158
Install Push Rods & Rocker Arms (235400, 245400)
159
Adjust Valve Clearance
159
Valve Clearance (Typical)
159
Valve Clearance (104700, 161400, 260700, 260700, 261700, 28Q700)
159
Section 8 - Starters
162
Rewind Starters
164
Remove Rewind Starter Housings (Typical)
164
Disassemble Rewind Starter (161400, 235400, 245400)
167
Inspect Rewind Starter (161400, 235400, 245400)
168
Assemble Rewind Starter (161400, 235400, 245400)
168
Disassemble Rewind Starter with Metal Pawls (104700)
169
Inspect Rewind Starter with Metal Pawls (104700)
170
Assemble Rewind Starter with Metal Pawls (104700)
170
Disassemble Rewind Starter (28Q700)
171
Assemble Rewind Starter (28Q700)
172
Electric Starters
172
Ring Gear Replacement
173
Test Starter Drive and Clutch
173
Starter Drive (104700, 161400, 260700, 261700)
174
Starter Drive (115400, 117400, 138400, 185400)
174
Starter Drive (235400, 245400)
175
Starter Drive (28Q700)
176
Section 9 - Lubrication Systems
178
System Types
180
Oil Dipper
180
Oil Dipper (161400)
180
Oil Slinger (28Q700)
180
Pressure Lubrication (104700, 260700, 261700)
181
Pressure Filtration
181
Oil Pump Service
181
Oil Pump & Screen Removal/Installation (104700, 260700, 261700)
181
Oil Pump & Screen Removal/Installation (28Q700)
183
Oil Gard® System
185
Oil Gard
186
Oil Gard® System (161400)
186
138400 , 185400, 235400, 245400)
186
Section 10 - Cylinders, Covers and Sumps
188
Removing Covers and Sumps
190
Removal: (All Models)
190
Crankshaft Seals (All Models)
190
Bearings
190
Camshaft Bearings (All Models)
190
Ball Bearing Service (050000)
191
Ball Bearing Service (085400, 086400)
191
Ball Bearing Service (115400, 117400, 118400)
193
Ball Bearing Service Counter-Balance (185400)
196
Ball Bearing Service (235400, 245400)
197
DU & Ball Bearing Service (161400)
198
Aluminum Bearing Service (104700)
199
DU™ & Ball Bearing Service (28Q700)
200
Installing Covers and Sumps
201
Seal Protectors (All Models)
201
Installation: Cylinders and Covers and Sumps (All Models)
201
Crankshaft End Play
203
Cylinder Bores
204
Resizing Cylinder Bores
204
Finishing and Cleaning Cylinder
206
Gear Reductions
208
Inspecting Camshaft (All Models)
210
Inspecting Crankshaft
211
Balancing Systems
212
Rotating Counterweight System (161400, 185400, 235400, 245400)
212
Oscillating Counterweight System (260700, 261700)
213
Synchro-Balance® System (28Q700)
214
Gear Reductions
216
Section 12 - Pistons, Rings and Connecting Rods
220
Mounting Positions (115400, 118400)
220
Remove Piston and Connecting Rod
222
Piston Removal
222
Piston Ring Removal
222
Inspect Piston
223
Measure Piston Pin Bore
223
Measure Ring Groove Clearance
223
Measure Piston Ring End Gap
224
Piston Pin Removal
223
Inspect Connecting Rod
224
Inspect Connecting Rod Bearings
224
Assemble Piston and Connecting Rod
224
Piston Pin Installation
224
Ring Installations
225
Piston Installation (Typical)
226
Install Connecting Rod Caps
227
Section 13 - Final Engine Assembly
230
General Information
232
Model 050000
232
Models 085400, 086400, 115400, 117400, 118400, 13840 0, 185400, 235400, 245400
235
235400 , 245400
237
Model 104700
237
Model 161400
239
Models 260700, 261700
241
Model 28Q700
243
Section 14 - Engine Specifications & Reference Tables
246
Engine Specifications
248
Fastener Torque Specifications
248
Model 050000
248
Reject Dimensions
249
Engine S Pecifications
251
Fastener Torque S Pecifications
251
Models 085400 & 086400
251
Reject Dimensions
252
Engine S Pecifications
254
Fastener Torque S Pecifications
254
Models 115400 & 117400
254
Reject Dimensions
255
Engine Specifications
257
Fastener Torque Specifications
257
Model 118400
257
Reject Dimensions
258
Engine S Pecifications
260
Fastener Torque Specifications
260
Model 138400
260
Reject Dimensions
261
Engine Specifications
263
Fastener Torque Specifications
263
Model 18544
263
Reject Dimensions
264
Engine Specifications
266
Fastener Torque S Pecifications
266
Models 235400 & 245400
266
Reject Dimensions
267
Engine Specifications
269
Fastener Torque Specifications
269
Model 161400
269
Reject Dimensions
270
Engine Specifications
272
Fastener Torque Specifications
272
Model 104700
272
Reject Dimensions
273
Engine Specifications
275
Fastener Torque S Pecifications
275
Models 260700 & 261700
275
Reject Dimensions
276
Engine Specifications
278
Fastener Torque S Pecifications
278
Model 28Q700
278
Reject Dimensions
279
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Briggs & Stratton 115400 Operating & Maintenance Instructions (76 pages)
Brand:
Briggs & Stratton
| Category:
Engine
| Size: 6.22 MB
Table of Contents
Technical Information
3
Engine Components
3
Safety Precautions
3
Oil Recommendations
5
Fuel Recommendations
5
Maintenance
6
Maintenance Schedule
7
Warranty Period
8
Wartung
12
Tekniske Oplysninger
15
Standsning Af Motoren
17
Información Técnica
21
Componentes del Motor
21
Precauciones de Seguridad
21
Mantenimiento
24
Programa de Mantenimiento
25
Informations Techniques
27
Consignes de Sécurité
27
Entretien
30
Calendrier D'entretien
31
Componenti del Motore
39
Precauzioni DI Sicurezza
39
Informazioni Tecniche
39
Programma DI Manutenzione
43
Teknisk Informasjon
45
Technische Informatie
51
Medidas de Segurança
57
Informações Técnicas
57
Programa de Manutenção
61
Teknisk Information
63
Tekniset Tiedot
69
Briggs & Stratton 115400 Operating & Maintenance Instructions (10 pages)
Brand:
Briggs & Stratton
| Category:
Engine
| Size: 0.54 MB
Table of Contents
Engine Components
3
Safety Precautions
3
Oil Recommendations
5
Fuel Recommendations
5
Maintenance Schedule
6
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