Bridgeport Series 2 Manuals

Bridgeport Series 2 Manuals

Manuals and User Guides for Bridgeport Series 2. We have 1 Bridgeport Series 2 manual available for free PDF download: Maintenance Manual

Bridgeport Series 2 Maintenance Manual

Bridgeport Series 2 Maintenance Manual (96 pages)

Brand: Bridgeport | Category: Power Tool | Size: 10 MB

Table of Contents

Table of Contents
6
List of Contents
6
List of Illustrations
8
Levels of Maintenance
9
Series II Interact 2 Milling Machine
10
Machine Installation
11
- Preparation of the Machine Location
  11
  - Electrical Service
    11
  - Machine Base Layout
    12
  - Installation Plan View
    13
Preparation for Operation
14
Cleaning the Machine 2-L 2.2 Lubrication
14
Machine Commissioning
15
- General
  15
  - Commissioning Procedure
    15
  - Preliminary Inspection
    15
  - Electrical Checks
    16
  - Pneumatics
    16
  - Spindle Operation
    16
  - Spindle Brake
    16
  - Spindle Speed Changer
    17
  - Final Checks
    17
  - MDI
    17
  - Lube
    17
Machine Maintenance - Theory of Operation
18
The XY Servo Motor Drive 4-R
18
Knee Drive 4-R
18
- Required Lubricants
  19
- The Z Axis Drive
  19
- The Milling, Drilling and Boring Head
  20
- Transmission
  20
- The Quill and Spindle
  20
- Specification
  21
- Single Phase Power
  22
- 24 Volt D.C. Power
  22
Power Distribution
22
Axis Drive Unit System Description
23
Control and Axis Drives
23
Replacement of Axis Drive Unit
23
Control System Description
25
Fitting a New Controller
25
Software Limits
26
Controller Buffer Battery Replacement
27
Base Assembly and Maintenance
29
Drive Belt Replacement
29
- Y Axis Drive Belt Replacement
  30
- X and y Axis Drive Motor Replacement
  31
- X Axis Drive Motor Replacement
  31
- Knee Arrangement
  34
- Dual Dial Layout
  36
- Y Axis Ballscrew Assembly Removal
  37
- Cylinder Gasket Removal
  39
- Packing Cup Replacement
  39
Air Assist Pedestal
39
- Elevating Screw Assembly
  40
- X Axis Extreme Limit Dogs
  41
- X Axis Reference Dog
  41
- X Axis Software Limits
  41
Limit Switch Replacement
41
- X Axis Limit Switch Replacement
  42
- Y Axis Extreme Limit Dogs
  42
- Y Axis Reference Dog
  43
- Y Axis Software Limits
  43
- X,Y and Z Axes
  44
- Y Axis Limit Switch Replacement
  44
Lubrication
44
- Side Elevation
  45
- Layout of Services
  47
- Knee Lubrication System
  48
- Adjustment of Table and Saddle Gibs
  49
- Saddle to Table Gib Setting
  49
- Saddle to Knee Gib Setting
  49
- Knee to Column Gib Setting
  51
- Lost Motion and Backlash Compensation
  51
- To Check Lost Motion
  51
- Backlash Compensation
  52
- Head Removal
  53
- Resetting Speed Control
  53
Power Transmission
53
- Motor Removal
  54
- Vari-Drive Belt Replacement
  57
- Timing Belt Replacement
  58
- Z Axis Assembly
  59
- Quill Drive Motor Replacement
  60
Quill and Spindle
60
- Quill Drive Belt Adjustment
  61
- Quill Drive Belt Removal
  61
- Ball Quill Extension Removal
  62
- Quill Removal
  64
- Spindle Removal
  64
- Quick Change Locknut Assembly
  65
- Top Position Switch
  66
- Reference Switch
  66
- Bottom Position Switch
  66
- Z Axis Extreme Limit Switches
  67
- Z Axis Reference Switch
  67
Quill Limit Switches
67
Z Axis Software Limits
68
Alignment of Quill Housing Assembly to Drive Motor Housing Assembly
68
Spare Parts List
74
Electrical Parts List
74
Warranty
78
- Multiple Shift Operations and Punitive Environments
  79
- Daily Maintenance
  79
- 48 Hour Maintenance
  79
- Weekly (144 Hour) Maintenance
  80
- 6 Monthly Maintenance
  80
- Maintenance Summary
  81
Fault Finding
82

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