Sign In
Upload
Manuals
Brands
Bricklin Manuals
Automobile
SV-1 1975
Bricklin SV-1 1975 Manuals
Manuals and User Guides for Bricklin SV-1 1975. We have
1
Bricklin SV-1 1975 manual available for free PDF download: Service Manual Supplement
Bricklin SV-1 1975 Service Manual Supplement (221 pages)
Brand:
Bricklin
| Category:
Automobile
| Size: 66.07 MB
Table of Contents
Index
3
Engine Index
4
General Information
4
Compression Test
4
Description
4
Engine
5
Test Conclusion
5
Engine Assembly
5
Engine Removal
6
Engine Installation
6
Engine Front Supports
7
Engine Rear Support
8
Crankcase Ventilation System
8
Valve Rocker Arm Cover and Rocker Arm
9
Rocker Arm Stud Replacement
9
Valve Rocker Arm Assembly
10
Valve Spring, Retainer and Stem Seal
10
Cleaning and Inspection
12
Intake Manifold
12
Hydraulic Valve Lifter Testing
13
Placing Steel Ball in Valve Lifter Plunger
13
Valve Lifter
14
Removing Valve Lifter
14
Hydraulic Valve Clearance
15
Push Rods Cleaning
15
Checking Valve Clearance
15
Hydraulic Valve Lifters
15
Inspection of Rocker Arm Stud Nut
16
Cylinder Heads
17
Cylinder Head Holding Fixture
17
Removing Valve Push Rod
17
Cylinder Head
18
Hydraulic Valve Lifter Assembly
18
Compressing Valve Spring
18
Cylinder Heads Cleaning
19
Valve Spring Assembled Height
19
Valve Assembly
19
Checking Push Rod Runout
19
Checking Valve Seat Runout
20
Checking Valve Stem Clearance
20
Checking Valve Spring Pressure
20
Overhaul Cylinder Head
21
Reaming Valve Guides
21
Refacing Valve Seats
21
Checking Valve Seat Width
21
Valves
22
Exhaust Manifolds
22
Select Fitting Valves
22
Exhaust Manifolds Cleaning
22
Water Pump
23
Cylinder Front Cover and Timing Chain
23
Removing Crankshaft Vibration Damper
23
Aligning Timing Marks
24
Removing or Installing Timing Chain
24
Fuel Pump Eccentric and Front Oil Slinger Installed
24
Timing Chain Deflection
25
Timing Gear Runout
25
Checking Timing Gear Runout
25
Camshaft Lobe Lift
26
Timing Chain and Sprockets
26
Front Oil Seal
26
Camshaft Repair
27
Camshaft Bearings
27
Camshaft End Play
27
Camshaft Rear Bearing Bore Plug
28
Fuel Pump Eccentric Cleaning
29
Camshaft Removal
29
Flywheel
30
Oil Pan
30
Automatic Transmission
30
Oil Pump
31
Oil Pan Gaskets and Seals Installed
31
Oil Pump Assembly
32
Oil Filter
33
Main Bearing
33
Installing Crankshaft Rear Oil Seal
34
Fitting Main or Connecting Rod Bearings with Plastigage
35
Main and Connecting Rod Bearings
35
Installing and Measuring Plastigage
35
Connecting Rod Bearings
36
Pistons and Connecting Rods
36
Piston Ring Spacing
37
Checking Connecting Rod Side Clearance
37
Pistons, Pins and Rings
39
Connecting Rods
39
Fitting Piston Rings
40
Fitting Piston Pins
40
Crankshaft Rear Oil Seal
41
Crankshaft End Play
42
General Specifications
49
Cooling System
54
Cleaning Cooling System
54
Cooling System Pressure Test
54
Thermostat
55
Fan Drive Clutch
55
Installing Thermostat
55
Typical Fan Drive Clutch Installation
55
Fan Drive Clutch Test
56
Drive Belts
57
Belt Tension
57
Radiator
57
Down Flow Radiators
57
Constant Full Cooling System
58
Diagnosis
58
Automatic Transmission Oil Cooler
59
Fuel
60
Typical Carburetor Identification Tag
60
Carburetor Identification
60
Air Horn to Main Body
63
Accelerator Pump Diaphragm And/Or Elastomer Valve
64
Choke Pulldown Diaphragm Assembly
64
Main Body
66
Float Assembly
66
Accelerating Pump Assembly
66
Removing or Installing Float Shaft Retainer
66
Carburetor Assembly
67
Scribing Throttle Plates
68
Automatic Choke
68
Air Horn
69
Accelerating Pump Stroke Adjustment
69
Choke Plate Pulldown
70
Fuel Level Adjustment
70
Typical Air Cleaner
75
Replacing Crankcase Ventilation Filter in Air Cleaner
75
Fuel Tank Filler Neck Cap
76
Fuel Tank and Filler Neck
76
Fuel Tank Venting
76
Repair Operations
76
Fuel Lines
77
Throttle Linkage Adjustments
77
Fuel Filter
77
Adjustment of the Trans. K.D. Control
77
Throttle and Downshift Linkage
78
Emission Systems
79
Vehicle Emission Control Information
79
Electric Assisted Choke
79
Ported Vacuum Switches
80
Electric Ported Vacuum Switch
80
PCV Valve and Crankcase Vent Cap
81
Exhaust Heat Control Valve
81
Typical PCV System
81
HCV System Schematic
81
Cold Weather Modulator
82
Thermactor System
83
Air Supply Pump
83
Thermactor Air Supply Pump
83
Air Bypass Valve
84
Exhaust Check Valve
84
Exhaust Gas Recirculation System
84
Typical EGR System
84
Spacer Entry EGR System
85
Fuel Vapor Storage Canister
85
FMX Automatic Transmission
87
Transmission Fluid Level Check
88
Testing
88
Manual Linkage Checks
88
High or Low Fluid Level
90
Transmission Fluid Leakage Checks
90
Converter Leakage Check
90
Engine Idle Speed Check
90
Anti-Stall Dashpot Clearance Check
91
Control Pressure Check
91
Automatic Transmission Tester
91
Converter Leak Checking Tool
91
Vacuum Diaphragm Check
92
Shift Point Checks
92
Stall Test
92
Air Pressure Checks
92
Band Adjustments
93
Front Band
93
Alternate Front Band Adjustment
93
Rear Band
94
Transmission Removal
94
Front Band Adjusting Tools
94
Adjusting Rear Band
94
Disassembly and Assembly Transmission
96
Transmission End Play Check
96
Transmission Mounted in Holding Fixture
96
Removal of Case and Extension Housing Parts
97
Output Shaft Disassembled
97
Rear Support and Output Shaft Installed
97
Center Support
98
Replacing Rear Brake Drum Support Bushing
98
Installing Output Shaft Bushing
98
Cleaning and Inspection Transmission
100
Control Valve Body
101
Check Valve Locations
102
Front Servo
103
Typical Hydraulic Control System
103
Control Valve Body Disassembled
104
Front Servo Disassembly
105
Front Servo Disassembled
105
Rear Servo
106
Governor Disassembled
106
Extension Housing Bushing and Rear Seal
107
Extension Housing
107
Installing Extension Housing Seal
107
Governor
108
Pressure Regulator
109
Parking Pawl
110
Front Pump
111
Front Pump Disassembled
111
Removing Front Pump Seal
111
Installing Front Pump Seal
111
Front Pump Cleaning and Inspection
112
Rear Support Bushing Removal and Installation
112
Removing Rear Clutch Spring Snap Ring
112
Installing Input Shaft Bushing
115
Installing Clutch Hub
115
Installing Pressure Plate
115
Front Clutch
116
Primary Sun Gear Shaft
116
Proper Vacuum Line Routing
116
Vacuum Diaphram Removal and Installation
116
Transmission Fluid Drain and Refill
117
Oil Cooler Tube Removal and Installation
117
FMX Transmission
117
Turbine and Stator End Play Check
118
One-Way Clutch Cleaning and Inspection
118
Converter Checking Tool
118
Stator to Impeller Interference Check
119
Stator to Turbine Interference Check
119
Output Shaft
120
Planet Carrier and Center Support
120
Stator Support
120
Case
121
Console or Floor Shift
121
Throttle and Downshift Linkage Adjustments
121
Shift Control Linkage Adjustments
121
Pressure Regulator Disassembled
122
Transmission Case Control Linkage
122
Selector Lever Removal
122
Neutral Start Switch Adjustment
123
Neutral Start Switch Removal
123
Clutch Plates
124
Approximate Refill Capacities
124
Selective Thrust Washers
124
Shift Speed
125
Standard Torque Specifications and Capscrew Markings
126
Electrical
127
Distributor Identification
127
Cleaning and Inspection of Distributor
128
Rotor
128
Centrifugal Advance
128
Vacuum Advance
128
Centrifugal Advance Mechanism
129
Fixed Base Plate
130
Circuit Operation
130
Magnetic Pickup Assembly
130
Distributor Advance Check
130
Typical Solid State Distributor
131
Ignition Timing
132
Typical Ignition System Circuit
132
Diaphragm Vacuum Advance Mechanism
132
Total Advance
133
Basic Timing
133
Typical Timing Pointer and Probe Receptacle
133
Spark Plug Wires
134
Secondary Wires
134
Secondary Wiring
134
Coil
134
Spark Plugs
135
Spark Plug Boot Replacement
135
Filling Spark Plug Electrode
135
Typical V-8 Engine Secondary Ignition Wiring
135
Gap Bridged
136
Oil Fouled
136
Carbon Fouled
136
Worn
136
Charging System
137
Connecting to Coil Connector for Tachometer Test
137
Charging System Fuse Link
137
Ignition Resistor Wire
137
Ammeter
138
Wire Color Code
139
Visual Inspection
140
Ammeter-Alternator Charging System
140
Test Results
140
Tests Using a Voltmeter
140
Field Circuit and Alternator Tests
141
Regulator Plug Voltage Tests
141
Field Circuit Test
141
Regulator I and S Circuit Tests
142
Regulator Burned-Open Connector Wire Test
142
Regulator Plug Jumper Wire Connections
142
Jumper Wire Connections
142
Diode Test
143
Alternator
143
Belt Adjustment
144
Bench Tests
144
Field Open or Short Circuit Test
144
Stator Coil Open or Grounded Test
145
Rotor Open or Short Circuit Test
145
Rectifier Assembly
146
Disassembled Rear Terminal Alternator
146
Stator Terminal Screw Removal
147
Brush Holder Assembly
148
Pulley Removal
148
Brush Lead Positions
148
Stator and Rectifier Assembly
149
Stator Terminal Screw Installation
149
Terminal Insulators
150
Voltage Limiter
150
Electro-Mechanical Regulator
150
Voltage Regulator Calibration Test
150
Adjustments
151
Unlocking Wiring Harness Connector
151
Air Conditioning
153
Latent Heat of Vaporization
153
Heat Transfer
153
Effect of Pressure on Boiling or Condensation
154
Compressor
154
Condenser
155
Receiver
155
Expansion Valve
155
Evaporator
155
Air Conditioning Airflow
156
Control Panel
156
Service Valves
156
Low Side Gauge
157
High Side Gauge
157
Manifold
157
Pressure Gauge and Manifold Set
157
Sight Glass
158
Connecting the Pressure Gauge and Manifold Set
158
Checking System Pressures
158
Discharging the System
158
Evacuating the System
159
Checking for Leaks
160
Evacuating System with Vacuum Pump
160
Flame Type Leak Detector
160
Electronic Leak Detector
161
Leak Test Procedure Using Halide Torch
161
Portable Air Conditioning Service Station
161
Charging the System
162
Charge Capacity
162
Charging Procedure with Multi-Opener Refrigerator Dispenser
162
Compressor Valve Leak Diagnosis
164
Compressor Belt Tension
164
Compressor Removal
164
Isolating the Compressor
164
Compressor Installation
165
Compressor Front Seal Replacement
165
Back Plate O-Ring Seal Replacement
165
Compressor Seal Components and Gaskets
165
Head, Valve Plate and Gasket Replacement
166
Head and Valve Plate Assembly Sequence
166
Compressor Head Capscrew Tightening Sequence
166
Bottom Plate Gasket Replacement
167
Checking Compressor Oil Level
167
York Compressor Oil Level Dipstick
167
Purging Compressor of Air
167
Magnetic Clutch
168
Clutch Removal
168
Clutch Bearing
168
Diagnosis for Noisy Clutch
168
Drive Belt
169
Condenser Charged Unit Removal L
169
Evaporator Housing and Core Assembly
170
Receiver Replacement
170
Mounting Plate Clearance
170
Normal Operating Temperatures and Pressures
172
Noisy Engine Operations
173
Engine Overheats
176
Loss of Coolant
177
Engine Fails to Reach Normal Operating Temperature
177
Emission Control System
178
Thermactor Emission System Check
178
Thermactor Pump Test
178
EGR Valve
178
EGR Valve Removal
179
Preferred Cleaning Method
179
Alternate Cleaning Method
179
EGR Supply Tube and Spacers
180
PVS with Three Connectors
180
EGR PVS Functional Check
180
PVS with Two Connectors
180
Check Valve Test
181
Check PCV System Function
181
With the Engine Idling
181
Vacuum Operated Exhaust Heat Control Valve
182
Heat Valve Chart
182
Clean PCV System
182
General Diagnosis
183
Automatic Transmission Tests
183
Linkage Check
183
Engine Check
183
Vacuum Pump Procedure
184
Governor Check
184
Fmx
184
Vacuum Diaphragm Test
184
Control Pressure Test
185
Slow Initial Engagement
186
Rough Initial Engagement in Either Forward or Reverse
187
No Drive in any Gear
188
No Drive Forward - Reverse Ok
189
No Drive, Slips or Chatters in Reverse
190
Shift Points Incorrect
194
No Upshift at any Speed
195
Shifts 1-3 in D
196
Engine Overspeeds on 2-3 Shift
197
Mushy 1-2 Shift
198
Rough 1-2 Shift
199
Rough 2-3 Shift
199
No Forced Downshifts
200
No 1-3 Shift in D
200
Runaway Engine on 3-2 Downshift
201
No Engine Braking in Manual First Gear
202
No Engine Braking in Manual Second Gear
203
Transmission Noisy - Valve Resonance
204
Transmission Overheats
206
Transmission Fluid Leak
207
Electrical Diagnosis
208
Preliminary Information
208
Charging System Tests
208
Starting System Tests
208
Battery Does Not Stay Charged
209
Alternator Noisy
210
Engine will Not Crank
212
Module Bias Test
214
Battery Source Test
214
Electronic Module Schematic
214
Cranking Test
215
Starting Circuit Test
215
Magnetic Pick up Test
215
Distributor Hardware Test
215
Ignition Coil Test
216
Short Test
216
Resistance Wire Test
216
Air Conditioning System
217
System Troubleshooting
218
Preliminary Diagnosis
218
Magnetic Clutch Inoperative or Is Erratic
219
Improper Blower Operation
220
Advertisement
Advertisement
Related Products
Bricklin EV-1
Bricklin Categories
Automobile
More Bricklin Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL