brenton PROMACH 4113 Manuals

Manuals and User Guides for brenton PROMACH 4113. We have 1 brenton PROMACH 4113 manual available for free PDF download: System Manual

brenton PROMACH 4113 System Manual

brenton PROMACH 4113 System Manual (206 pages)

Brand: brenton | Category: Industrial Equipment | Size: 6.52 MB

Table of Contents

Table of Contents
3
Introduction and Safety Contents
12
Chapter 1: Introduction and Safety

13
- Introduction
  13
- Warranty Information
  13
- Outside Manufacturer's Components
  13
- Brenton Engineering Components
  13
- About this Manual
  14
- Copyright Notice
  14
- General Terms and Conditions of Sale
  15
- Safety
  16
- BEC System Safety Recommendations
  16
- Hazard Messages
  17
- Operation Safety
  18
- E-Stop Buttons
  18
- Maintenance Safety
  19
- Security Interlock Switch
  20
- Electrical Lockout and Tagout Recommendations
  21
- Electrical Lock out
  21
- Pneumatic Lockout and Tagout Recommendations
  22
- Pneumatic Lock out
  22
- Installation and First Time Power up
  23
- Installation Procedure
  23
- Machine Power Requirements
  23
- Machine Air Pressure Requirements
  23
- Remove Skids
  23
- Emergency Stop Location Drawing
  25
Chapter 2: System Description

27
- Chapter 2: System Description
  29
- Machine Overview
  29
- Major Components
  29
- Bag Alignment Conveyor
  29
- Allen Bradley PV+7-1200 HMI
  29
- Carton Magazine
  29
- Carton Set-Up
  29
- Bag Racetrack Conveyor
  30
- Bag Dual Pick & Place
  30
- Cognex Vision at Bag Placement Station
  30
- Loaded Plano Reject Station
  30
- Carton Forming
  30
- Nordson Hot Melt Glue System
  30
- 90-Degree Discharge Pusher
  30
- I/O
  31
- Guarding
  31
- Operational Review
  31
- Pack Patterns
  32
- Machine Floor Plan
  33
Chapter 3: System Operation

35
- Chapter 3: System Operation
  37
- Operating Procedures
  37
- Starting the Machine
  37
- Shutting down the Machine
  37
- Loading Corrugated Blanks into the Magazines
  38
- Placing the Machine into Jog Mode
  38
- From an Emergency Stop
  38
- From a Production Run
  38
- The Magazine
  38
- Operator Control Panels
  39
- The Main Electrical Enclosure (CP1)
  39
- The HMI Left Side (CP2)
  40
- Control Panel 2
  40
- HMI Right Side (CP3)
  42
- Control Panel 3
  42
- Infeed Left Operator Station (CP4)
  44
- Control Panel 4
  44
- Infeed Right Operator Station (CP5)
  45
- Control Panel 5
  45
- Infeed Left Operator Station (CP6)
  46
- Control Panel 6
  46
- Discharge Right Operator Station (CP7)
  47
- Control Panel 7
  47
- Glue Control Panel
  48
- The Glue Tank
  48
- The Human Machine Interface
  49
- The Numeric Keypad
  49
- Example Numeric Keypad
  49
- The System Information Screen
  50
- The Main Screen
  51
- The Menu Screen
  53
- The Glue Control Screen
  55
- The Glue Control Purge Screen
  61
- The Active Alarms Screen
  63
- The Alarm History Screen
  64
- The VFD Fault Codes Screen
  66
- The Pack Select Screen
  67
- The Auto Adjust Teach Screen
  68
- Setting Auto Adjust Positions
  70
- The Jog SOL Control Screen
  71
- The Manual Control Screen
  72
- The Reference Main Servo Screen
  74
- The Axis Reference Auto Adjust Servo Screen
  77
- The Reference Auto Adjust Servo Screen
  77
- The Maintenance Global Settings Screen
  79
- The Disable Bypass Options Screen
  81
- The Disable/ Bypass Options Screen
  81
- The Barcode Scanner Screen
  82
- The Barcode Screen
  82
- The Open Flap Detect Screen
  83
- The Bag Reject Clear Fault Prompt
  85
- The Pressure Regulators Screen
  86
- The Pressure Regulator Screen
  87
- The Shutdown Screen
  88
- Instrumentation & Controls
  89
- Security Interlock Switch
  89
- Pneumatic Controls
  90
- The Pneumatic Discharge Valve Assembly
  90
- Pneumatic Supply Components
  90
- Instrumentation
  91
- Adjustment Scales
  91
- Typical Adjustment Scale
  91
- The Information & Alarm History Displays
  92
- Alarm Messages
  92
- Warning Messages
  114
Chapter 4: Troubleshooting

121
- Sequence of Operation
  121
- Initial Conditions before Startup
  121
- Naming Conventions
  121
- Carton Magazine and Carton Setup
  122
- Carton Magazine and Setup
  122
- Bag Conveyors
  123
- Bag Placing Station
  123
- Loader 2 Bag Gantry
  124
- Bag Loader Gantry
  124
- The Carton Forming and Inspection Station
  125
- Loader 4, Glue, and Compression
  126
- Sensor Functions
  127
- Retro-Reflective Sensors
  128
- The Retro-Reflective Sensor
  128
- The Retro-Reflective Sensor Blocked
  128
- Diffuse Sensors
  129
- The Diffuse Sensor
  129
- The Diffuse Sensor Blocked
  129
- Inductive Proximity Sensor
  130
- The Inductive Sensor
  130
- The Inductive Sensor Blocked
  130
- Sensor Descriptions
  131
- Light Tree Status Indicator
  138
- Troubleshooting
  139
- VFD Settings
  142
- Infeed Conv Drive 501
  142
- Discharge Conv Drive 601
  143
- Vacuum Blower Drive 701
  144
Chapter 5: Changeover and Maintenance

145
- Chapter 5: Changeover and Maintenance
  147
- Lockout and Tagout Recommendations
  147
- Electrical System
  147
- Pneumatic and Vacuum Systems
  148
- Changeover
  148
- How to Use Changeover
  148
- Changeover Location Drawing
  149
- Changeover Quick Reference Charts
  150
- Pictorial Changeover
  151
- The Tool 4 Change out (X2) Adjustment
  152
- The Infeed Conveyor Downstream Adjustment
  156
- The Mag Height Hand Crank Adjustment
  158
- The Magazine Clips Adjustment
  159
- The HMI Pack Pattern Change
  160
- Barcode Scanner Reading Barcode on Magazine
  161
- Barcode Scanner Screen
  161
- Completing the Changeover
  162
- Maintenance
  163
- Electrical P.M
  163
- Control Enclosures
  163
- Junction Boxes
  163
- Sensing Devices
  163
- Daily Inspections
  164
- Weekly Inspections
  164
- Three-Month Preventative Maintenance
  165
- Pulleys & Sprockets
  166
- Drive Chains
  166
- Replacing Vertical Linear Bearings on Gantry's
  167
- Loader Head Bolts
  167
- Face Plate Removal
  168
- Servo and Non-Servo Sides
  168
- Bearing Rails
  169
- Referencing Positions
  170
- Axis 2 Downstream
  170
- Axis 2 Downstream Reference Measurement
  170
- Axis 2 Upstream
  171
- Axis 3 Downstream
  172
- Axis 3 Downstream Reference Measurement
  172
- Axis 3 Upstream
  173
- Axis 4 Upstream
  174
- Non-Wash down Sections Cleaning & Sanitation
  175
- Wash down Procedure
  176
- Cleaning Methods
  176
- Lubrication
  177
- Lubrication Location Drawing
  178
- The Lubrication Location Drawing
  178
- 200 Hour Linear Bearing Grease Zerk Lubrications
  179
- Loader 1 Lubrication
  179
- Loader 2 Lubrication
  181
- Loader 3 Lubrication
  183
- Loader 4 Lubrication
  185
- 400 Hour Linear Bearing Grease Zerk Lubrications
  187
- Infeed Linear Bearings
  187
- Glue Conveyor Auto Adjust Lubrications
  188
- Carton Forming Conveyor
  189
- Carton Flights
  190
- Maintenance Log
  192
- Spare Parts List & Bill of Materials
  193
- Spare Parts Legend
  193
- Code & Description
  193
- Chapter 4: Troubleshooting
  204

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