Brainchild PC201 Manuals

Manuals and User Guides for Brainchild PC201. We have 1 Brainchild PC201 manual available for free PDF download: User Manual

Brainchild PC201 User Manual

Brainchild PC201 User Manual (113 pages)

Process Control Card

Brand: Brainchild | Category: Control Unit | Size: 1 MB

Table of Contents

Table of Contents
3
1 Introduction

8
- Ntroduction
  8
- Features
  8
- Process Control Card
  9
- Figure 1-1.Fuzzy PID System Block Diagram
  9
- Proces Control Card
  9
  - Figure 1-2.PID System Stability with and Without Fuzzy
    10
  - Event Input
    11
  - Fast Sampling Rate
    11
  - Flexible Configuration of Program
    11
  - High Accuracy
    11
  - Maximum Capacity of Program
    11
  - Programmable Event Outputs
    11
  - Auto-Tuning
    12
  - Bumpless Transfer
    12
  - Digital Filter
    12
  - Fuzzy Control
    12
  - Lockout Protection
    12
  - Pump Control
    12
  - Soft-Start Ramp
    12
- Expansion I/O Modules for Pid
  12
  - PID Control Module
    12
- Smart Mechanism
  13
- Process Control Card Pc201 Ordering Code
  13
- Specification
  14
  - Input1
    14
  - Input2
    15
  - Table 1-1. Input 1 Characteristics
    15
  - Input3 (Event Input)
    16
  - Output1/Output2
    16
  - Table 1-2. Input 2 Characteristics
    16
  - Table 1-3. Output Characteristics
    16
  - Alarm 1/ Alarm 2
    17
  - Control Mode
    17
  - Table 1-4. SSR Output Characteristics
    17
  - Digital Filter
    18
2 Installation and Wiring

19
- Unpacking
  19
- Table 2-1.Environmental Specification
  19
- Input Output Wiring Connection
  20
3 Process Control Card Features

22
- Configuration
  22
- Controller
  22
- Ramp & Dwell Function
  22
- On Field Calibration
  22
- Figure 3-1.Configuration Layout
  22
4 Process Control Card Functions

23
- Menus
  23
- Figure 4-1.Home Screen
  23
- Figure 4-2.Menu Screen
  24
- Figure 4-3.Real Time Menu
  24
- Figure 4-4.Overview Display
  25
- Figure 4-5.PID Controller Module Display
  25
- Figure 4-6.Display Modes
  26
- Figure 4-7.Real Time Alarms
  26
- Figure 4-8.Historical Data Screen
  27
- Figure 4-9.Event History
  28
- Figure 4-10.Report Screen
  29
- Figure 4-11.More Menu
  29
- Figure 4-12.Operate Menu
  30
- Figure 4-13.Configuration Layout
  31
- Status Bar
  32
- Figure 4-14.More Menu
  32
- Figure 4-15.Status Bar During Logging
  32
- Figure 4-16.Status Bar During Logging Stopped
  32
- Figure 4-17.Status Bar During Logging with Batch Function
  32
- Figure 4-18.Status Bar During Logging Stopped with Batch Function
  32
- Process Control Card Configuration
  33
  - Figure 4-19.Tree Type Configuration Layout
    33
  - Process Control Card Configuration
    34
    
    Controller
    35
    
    Figure 4-20.Process Control Card Channel Configuration
    35
    
    Figure 4-21.Process Control Card Channel Configuration
    36
    
    Name
    36
    
    Parameter
    36
    
    Figure 4-22.Process Control Card Configuration Window
    37
    
    Figure 4-23.Process Control Card Configuration Window for Read Only Parameter
    37
    
    Table 4-1.PID Parameter List
    47
    
    Table 4-2.Process Control Card Input Range
    48
    
    Table 4-3.Range of A1SP
    48
    
    Table 4-4.Range of A2SP
    48
    
    Table 4-5.Range of SP2
    48
    
    Table 4-6.Mode Selection
    49
    
    Table 4-7.Communication Mode
    49
    
    Table 4-8.Communication Protocol
    50
    
    Table 4-9.Communication Baud Rate
    50
    
    Table 4-10.Communication Data Length
    51
    
    Table 4-11.Communication Parity
    51
    
    Table 4-12.Communication Stop Bit
    51
    
    Table 4-13 Function of AOFN
    52
    
    Table 4-14 Selection of IN1 Type
    53
    
    Table 4-15.Display Unit for IN1 & IN2
    53
    
    Table 4-16.Decimal Digit for DP1&DP2
    53
    
    Table 4-17.IN2 Input
    54
    
    Table 4-18.EIFN Function
    55
    
    Table 4-19.OUT1 Action
    55
    
    Table 4-20.OUT1 & OUT2 Type
    55
    
    Table 4-21.OUT2 Function
    56
    
    Table 4-22.Display Function
    56
    
    Table 4-23. Alarm1 & Alarm 2 Function
    57
    
    Table 4-24.Alarm1 & Alarm2 Operation Mode
    57
    
    Table 4-25.Alarm1 & Alarm2 Failure Transfer Mode
    58
    
    Table 4-26.Auto Tuning
    58
    
    Table 4-27.Sleep Mode
    58
    
    Table 4-28.PV Mode Selection
    59
    
    Table 4-29.SP2 Set Point Format
    59
    
    Table 4-30 Filter Damping Time Constant of PV
    59
    
    Table 4-31 Set Point Mode Selection
    60
    
    Table 4-32 SEL Selection
    61
    
    Table 4-33 Default File Selection
    61
    
    Table 4-34.Error Codes and Corrective Actions
    68
    
    Table 4-35 PROG CODE
    69
    
    Table 4-36 Mode
    70
    
    Table 4-37.Unit Determination for A1SP,A1DV,A1HY
    70
    
    Table 4-38.Unit Determination for A2SP,A2DV,A2HY
    71
    
    Table 4-39.RAMP Unit
    71
    
    Table 4-40 .Unit Determination of AOLO & AOHI
    71
    
    Channel
    72
    
    Figure 4-24.Process Control Card Channel Configuration
    72
    
    Figure 4-25.Log Speed
    74
    
    Figure 4-26.Events with Job
    74
    
    Figure 4-27. Event Configuration Example
    76
    
    Heat Only ON-OFF Control
    76
    
    Sample Configuration of Process Control Card
    76
    
    Figure 4-28.Heat Only ON-OFF Control
    77
    
    Cool Only ON-OFF Control
    78
    
    Figure 4-29.Cool Only ON-OFF Control
    78
    
    Heat Cool Control
    78
    
    Table 4-41.Heat Cool Control Modes
    79
    
    Figure 4-30. Heater Break Alarm
    80
    
    Heater Break Alarm
    80
    
    Loop Break Alarm
    81
    
    Sensor Break Alarm
    81
    
    Failure Transfer
    82
    
    Bumpless Transfer
    83
    
    Figure 4-31.Without Bumpless Transfer
    83
    
    Figure 4-32.With Bumpless Transfer
    84
    
    PV1 Shift
    84
    
    Dwell Timer
    85
    
    Figure 4-33.PV1 SHIFT Application
    85
    
    Figure 4-34.SP1 Range
    85
    
    SP1 Range
    85
    
    Figure 4-35.Dwell Timer
    86
    
    Process Alarms
    86
    
    Figure 4-36.Normal Process Alarm
    87
    
    Figure 4-37.Latching Process Alarm
    87
    
    Deviation Alarm
    88
    
    Figure 4-38.Holding Process Alarm
    88
    
    Figure 4-39.Latching / Holding Process Alarm
    88
    
    Figure 4-40.Normal Deviation Alarm
    89
    
    Figure 4-41.Latching Deviation Alarm
    89
    
    Figure 4-42.Holding Deviation Alarm
    89
    
    Deviation Band Alarm
    90
    
    Figure 4-43.Latching/Holding Deviation Alarm
    90
    
    Figure 4-44.Normal Deviation Band Alarm
    90
    
    Event Input
    91
    
    Figure 4-45.Latching Deviation Band Alarm
    91
    
    Figure 4-46.Holding Deviation Band Alarm
    91
    
    Figure 4-47.Latching/Holding Deviation Band Alarm
    91
    
    Second PID Set
    93
    
    Second Set Point
    93
    
    Figure 4-48.Ramp Function
    94
    
    Ramp & Dwell
    94
    
    Figure 4-49.Dwell Timer
    95
    
    Figure 4-50.Ramp Accompanied with Dwell Timer
    96
    
    Remote Set Point
    96
    
    Differential Control
    97
    
    Figure 4-51.Relationship between PV1 & PV2 for Differential Control
    97
    
    Digital Filter
    98
    
    Figure 4-52.Power Limit Function
    98
    
    Output Power Limit
    98
    
    Auto-Tuning and Manual Tuning
    99
    
    Figure 4-53.Filter Characteristics
    99
    
    Figure 4-54.Process Control Module Real Time
    100
    
    Figure 4-55.Auto-Tuning
    100
    
    Figure 4-56.Auto-Tuning in Progress
    101
    
    Figure 4-57.Manual Tuning in Progress
    101
    
    Figure 4-58.Ramp & Dwell Configuration Window
    102
    
    Ramp & Dwell(Profile)
    102
    
    Figure 4-59.Set Point Profile
    103
    
    Ramp & Dwell
    103
    
    Segments
    104
    
    Figure 4-60.Ramp Segment
    105
    
    Ramp Segment Parameters
    105
    
    Figure 4-61.Hold Back on Dwell
    107
    
    Figure 4-62.Hold Back on Positive Ramp
    107
    
    Figure 4-63.Hold Back Negative Ramp
    107
    
    Dwell Segment Parameters
    108
    
    End Segment Parameters
    108
    
    Figure 4-64.Dwell Segment
    108
    
    Figure 4-65.Go Back Segment
    108
    
    Figure 4-66.End Segment
    108
    
    Go Back Segment Parameters
    108
    
    Figure 4-67.Time to Target Segment
    109
    
    Figure 4-68.Profile Start/End Job
    109
    
    Start/End Jobs
    109
    
    Start/Stop Profile(Ramp &Dwell)
    109
    
    Time to Target Segment Parameters
    109
    
    Figure 4-69.Run Profile
    110
    
    Figure 4-70.Profile Running
    110
- Display
  111
5 Application

112

Advertisement

Advertisement

Related Products

Brainchild Categories

Controller Temperature Controller Voice Recorder Media Converter Measuring Instruments

More Brainchild Manuals