Bosch 657-198 Manuals

Manuals and User Guides for Bosch 657-198. We have 1 Bosch 657-198 manual available for free PDF download: Manual

Bosch 657-198 Manual (238 pages)

Brand: Bosch | Category: Bicycle Accessories | Size: 20 MB

Table of Contents
2
About These Operating Instructions
11
Manufacturer
11
Laws, Standards and Directives
11
Language
11
For Your Information
11
Warnings
11
Markups
11
Type Number and Model
12
Frame Number
12
Aim of the Operating Instructions
13
Safety
14
Residual Risks
14
Risk of Fire and Explosion
14
Rechargeable Battery
14
Overheated Charger
14
Hot Components
14
Electric Shock
15
Damage
15
Water Penetration
15
Condensation
15
Risk of a Crash
15
Incorrect Quick Release Setting
15
Incorrect Tightening Torque
15
Incorrect Component
15
Risk of Amputation
15
Key Breaking off
15
Malfunctions Due to Bluetooth
16
Data Privacy Information
16
Toxic Substances
17
Brake Fluid
17
Defective Battery
17
Requirements for the Rider
17
Vulnerable Groups
17
Personal Protective Equipment
17
Safety Guards
17
Safety Markings and Safety Instructions
18
What to Do in an Emergency
18
Dangerous Situation in Road Traffic
18
Leaked Brake Fluid
18
Environmental Protection Measures
19
Battery Vapors Emitted
19
Battery Fire
19
Description
20
Proper Use
20
Improper Use
21
Permitted Total Weight (PTW)
22
Environmental Requirements
23
Nameplate
25
Components
26
Overview
26
Frameset
27
Frame
27
Steering System
27
Headset
27
Stem
27
Handlebars
28
Fork
28
Suspension
29
Rigid Fork
29
Suspension Fork
29
Rebound Damping
31
Rear Shock
33
Suntour Rear Shock
35
Wheel
37
Tires
37
Tire Pressure
37
Rim
37
Valve
37
Schrader Valve
38
Spoke
38
Spoke Nipples
38
Hub
38
Braking System
39
Mechanical Brake
39
Hydraulic Brake
39
Disc Brake
40
Seat Post
41
Standard Seat Post
41
Dropper Seat Post
41
Mechanical Drive System
42
Chain Drive Layout
42
Belt Drive Layout
42
Electric Drive System
43
Motor
43
Rechargeable Battery
43
Charger
44
Lighting
44
Integrated Battery
44
On-Board Computer
45
Display
45
Description of Controls and Screens
46
Handlebars
46
Control Panel
47
System Message
48
Creating a User Account
49
Software Updates
49
Activity Tracking
49
Lock Function
49
Display
50
S Ta R T S C R E E
50
Title Screen
51
Speed Indicator
51
Status Screen
51
Settings
51
Battery Level Indicator (Battery)
52
Derailleur
53
SHIMANO SW-E7000 Derailleur Gears
53
Brake Lever
54
Technical Data
55
Ebike
55
Emissions
55
Bicycle Lighting
55
Display Mount
55
LED Remote On-Board Computer
55
BOSCH Kiox300 Display
55
BOSCH Performance Line CX Motor
55
BOSCH Powertube 750 Battery
56
Tightening Torques
57
Transporting and Storing
59
Weight and Dimensions for Transportation
59
Designated Hand Grips, Lifting Points
59
Transportation
60
Using the Transport Securing System
60
Transporting the Ebike
60
Shipping a Ebike
60
Transporting the Battery
60
Shipping the Battery
60
Storing
61
Break in Operation
61
Preparing a Break in Operation
61
Carrying out a Break in Operation
61
Assembly 5.1 Unpacking
62
Required Tools
62
Initialization
63
Checking the Battery
63
Securing the Powertube BS3 Battery Mount
64
Preparing the Wheel
65
Installing the Wheel in the SUNTOUR Fork
66
Bolt-On Axle (12AH2 and 15AH2)
66
MM Thru Axle
67
Q-LOC Quick Release
69
Fitting the Pedals
70
Preparing the LIMOTEC Dropper Post
71
Checking the Stem and Handlebars
72
Checking the Connections
72
Checking Stem Is Firmly in Position
72
Checking for Headset Play
72
Ebike Sale
72
Operation
73
Risks and Hazards
73
Tips for a Greater Range
75
Error Message
76
On-Board Computer
76
Less Critical Errors
76
Critical Errors
76
Rechargeable Battery
76
Instruction and Customer Service
77
Adjusting the Ebike
77
Preparing
77
Ebike Adjustment Procedure
78
Determining the Sitting Position
79
Adjusting the Saddle
81
Straightening the Saddle
81
Adjusting the Saddle Height
81
Setting the Saddle Height with Dropper Remote
82
Adjusting the Saddle Position
83
Adjusting the Saddle Tilt
83
Checking Saddle Stability
83
Handlebars
84
Handlebar Width
84
Hand Position
84
Adjusting the Handlebars
84
Stem
85
Adjusting the Handlebar Height with Quick Release
85
Setting the Quill Stem
86
Adjusting the Threadless Stem
86
Adjusting the Angle-Adjustable Stem
87
Ergonomic Hand Grips
88
Checking Handlebar
88
Stability Tires
89
Brake
90
Brake Lever Position
90
Brake Lever Tilt Angle
90
Determining the Grip Distance
91
Retracting the Brake Pads
92
Tires
93
Grip Distance on a SHIMANO ST-EF41 Brake Lever
94
Grip Distance on a SHIMANO ST-EF41 Brake Lever
95
Suspension
96
Fork Sag
96
Adjust Suspension Fork Sag
96
Adjust the Rear Shock Sag (Optional)
96
Adjust Suspension Fork Rebound Damper
96
Adjusting the Suntour Fork Coil Suspension
97
Adjusting the Suntour Fork Air Suspension
98
Adjust the Rear Shock Sag
99
Adjusting the Suntour Rear Shock
100
Fork Rebound Damping
101
Adjusting the Suntour Fork Rebound Damping
102
Adjusting the Rear Shock Rebound Damper
103
Adjusting the Suntour Rear Shock
104
Compression Adjuster on Rear Shock
105
Adjusting the Suntour Compression Dial
106
Lighting
107
Adjusting the Lights On-Board Computer
107
Light
108
Creating a User Account
109
Android Devices
109
Connecting the On-Board Computer with the Smartphone
109
Update Software
109
Activating Activity Tracking
109
Setting up the Lock Function (Optional)
109
Inserting the Display
110
Securing the On-Board Computer (Optional)
110
Removing the On-Board Computer
110
Adjust On-Board Computer
111
Adjust On-Board Computer
112
Selects the Language
112
Adjusting the Clock
112
Adjusting the Time Format
112
Selecting Units
112
Setting the Brightness
112
Reset Settings
113
Accessories
114
Child Seat
114
Trailer
115
Approval for Trailer with Enviolo Hub
115
Approval for Trailer with ROHLOFF Hub
116
Mobile Holder
116
Tubeless and Airless Tires
116
Suspension Fork Coil Spring
116
Pannier Rack
116
Panniers and Cargo Boxes
116
Personal Protective Equipment and Accessories for Road Safety
117
Before each Ride
117
Straightening the Quickly Adjustable Stem
118
Using the Pannier Rack
118
Raising the Kickstand
119
Using the Saddle
119
Using the Leather Saddle
119
Using the Pedals
119
Using the Multifunctional Handlebars or Bar Ends
119
Using Leather Hand Grips
119
Using the Bell
119
Using the Battery
120
Removing the Battery
120
Inserting the Battery
120
Charging the Battery
121
Using Ebike with the Electric Drive System
122
Switching on the Electric Drive System
122
Switching off the Electric Drive System
122
Using the On-Board Computer
123
Using the Diagnosis Port
123
Charging the Control Panel Battery
123
Using the Riding Light
124
Setting the Brightness of Indicators
124
Using the Push Assist System
124
Selecting the Level of Assistance
125
Brake
126
Using the Brake Lever
126
Shifting Gears
127
Derailleur
127
Using the Derailleur Gears
127
Parking
128
Tightening in the Quickly Adjustable Stem
129
Activating the Lock Function
130
Cleaning, Servicing and Maintenance
131
Before each Ride
135
Checking the Guards
135
Checking the Frame
135
Checking the Fork
135
Checking the Rear Shock
135
Checking the Pannier Rack
135
Checking the Fenders
135
Checking Wheel Concentricity
135
Checking the Quick Releases (QR)
135
Checking the Suspension Seat Post
135
Checking the Bell
136
Checking the Hand Grips
136
Checking the USB Cover
136
Checking the Lighting
136
Checking the Brakes
136
After each Ride
137
Cleaning the Lights and Reflectors
137
Cleaning the Suspension Fork
137
Caring for the Suspension Fork
137
Cleaning the Pedals
137
Cleaning the Brake
137
Cleaning the Suspension Seat Post
137
Cleaning the Rear Shock
137
Basic Cleaning
138
On-Board Computer and Control Panel
138
Rechargeable Battery
138
Motor
138
Frame, Fork, Pannier Rack, Guards, Fenders and Kickstand
139
Stem
139
Handlebars
139
Hand Grips
139
Leather Hand Grips
139
Seat Post
139
Saddle
139
Leather Saddle
140
Tires
140
Spokes and Spoke Nipples
140
Hub
140
Switching Elements
140
Shifter
140
Cassette, Chain Wheels and Front Derailleur
140
Brakes
141
Brake Lever
141
Brake Rotors
141
Belt
141
Chain
141
Chain with All-Round Chain Guard
141
Servicing
142
Frame
142
Fork
142
Pannier Rack
143
Fender
143
Servicing the Kickstand
143
Stem
143
Handlebars
143
Hand Grips
143
Rubber Hand Grips
143
Leather Handle
143
Seat Post
144
Suspension Seat Post
144
Carbon Seat Post
144
Rim
144
Leather Saddle
144
Hub
144
Spoke Nipples
144
Drivetrain
145
Rear Derailleur Cages and Jockey Wheels
145
Shifter
145
Pedal
145
Caring for the Chain
145
Caring for the Chain and All-Round Chain Guard
146
Caring for the Battery
146
Caring for the Brake
146
Lubricating the Eightpins Seat Post Tube
146
Maintenance
147
Wheel
147
Checking the Tire Pressure
147
Checking Tire Pressure
147
Checking the Rims
150
Checking the Nipple Holes
150
Checking the Nipple Well
150
Checking the Rim Hooks
150
Checking the Spokes
150
Checking the Brake System
151
Checking the Hand Brake
151
Checking the Hydraulic System
151
Checking the Cables
151
Checking the Disc Brake
152
Checking the Pedal Brake
153
Checking the Rim Brake
154
Checking the Lighting
155
Checking the Stem
156
Check the Handlebars
156
Checking the Saddle
156
Checking the Seat Post
156
Checking the Chain
156
Checking the Chain and Belt Tension
156
Checking the Jockey Wheels
157
Checking the Hub Gear
157
Checking the Derailleur
157
Electric Shifting
157
Mechanical Shifting
157
Checking the Derailleur Action
157
Adjusting Shifting
158
ROHLOFF Hub
158
Cable-Actuuated Shift, Single-Cable
158
Cable-Actuated Shift, Dual-Cable
158
Cable-Actuated Twist Grip, Dual-Cable
159
Checking Kickstand Stability
159
Maintenance
160
Initial Inspection
160
Component-Specific Maintenance Tasks
160
Carry out Initial Inspection
163
Maintenance Instructions
164
Servicing the Frame
171
Servicing the Carbon Frame
171
Checking the Pannier Rack
171
Servicing Axle with Quick Release
171
Maintaining the Stem
172
Servicing the Gear Hub
172
Adjusting the Hub with Cone Bearing
172
Servicing the Steering Headset
173
Servicing the Fork
173
Servicing the Carbon Suspension Fork
174
Servicing the Suspension Fork
174
Servicing Seat Post
175
Servicing the Carbon Seat Post
175
By.schulz Suspension Seat Post
176
Suntour Suspension Seat Post
176
Eightpins NGS2 Seat Post
177
Eightpins H01 Seat Post
183
Rear Shock
187
FOX Component-Specific Maintenance
188
Troubleshooting, Fault Clearance and Repair
189
Troubleshooting and Fault Clearance
189
Drive System or On-Board Computer Does Not Start up
189
Errors in Assistance Function
190
Battery Errors
191
Display Screen Errors
192
Lighting Does Not Work
192
Other Errors
193
Suntour Suspension Fork
194
Rebound too Fast
194
Rebounding too Slowly
195
Suspension too Soft on Inclines
196
Excessively Hard Damping on Bumps
197
Rear Shock
198
Rebound too Fast
198
Rebounding too Slowly
199
Suspension too Soft on Inclines
200
Excessively Hard Damping on Bumps
201
Repair
202
Original Parts and Lubricants
202
Replacing the Lighting
202
Setting the Front Light
202
Checking Tire Clearance
202
Replacing Ebike Components if Lock Function Is Installed
203
Replacing a Smartphone
203
Replacing the On-Board Computer
203
Activating the Lock Function after Motor Replacement
203
Recycling and Disposal
204
Removal of Waste Guidelines
204
Documents
206
Assembly Report
206
Maintenance Log
208
Parts List
212
Iconic EVO
212
Iconic EVO 1 Wave
214
Iconic EVO 1 Diamond
216
Iconic EVO 2
218
Charger Operating Instructions
224
Glossary
231
Maintenance
232
Abbreviations
234
Simplified Terms
234
Appendix
235
Declaration of Conformity
235
Declaration of Conformity with RED Directive
236
Keyword Index
237

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