Borger Classic HPL Series Manuals

Manuals and User Guides for Borger Classic HPL Series. We have 1 Borger Classic HPL Series manual available for free PDF download: Operating Instructions Manual

Borger Classic HPL Series Operating Instructions Manual

Borger Classic HPL Series Operating Instructions Manual (224 pages)

Brand: Borger | Category: Water Pump | Size: 13 MB

Table of Contents

Table of Contents
4
1 General Information

8
2 Safety

13
3 Product Description

45
- Construction of the Börger Machine
  45
- Quick-Release Cover
  47
- Casing
  47
- Cutting Unit
  49
- Multicrusher Gear Unit
  55
- Shaft Seal
  55
- Intermediate Chamber (Quench)
  56
- Designs, Mounting Positions
  57
- Pipe Connections on Inlet and Outlet
  59
- Units / Drive Options
  60
- Options and Accessories
  62
- Operating Principle
  63
- Technical Data
  64
- Dimensions
  64
- Performance Data and Maximum Loads
  72
4 Transportation, Storage and Installation

75
- Transportation
  75
- As-Delivered Condition
  77
- Storage and Interim Storage
  78
- Storage
  78
- Interim Storage
  81
- Installation
  81
- Preparation for Installation
  83
- Setup
  87
- Installing the Inlet and Outlet
  89
- Aligning the Unit
  90
- Electrical Connection
  93
- Hydraulic Connection
  95
- PTO Shaft Connection
  96
- Checks before Commissioning
  97
- Checking Smooth Running Following Storage and Long Downtimes
  97
- Checking Readiness for Operation
  99
- Checking the Flow Direction
  102
5 Operation

105
- Commissioning
  108
- Test Run with Medium
  108
- Complete Commissioning
  110
- Continuous Operation
  110
- Downtimes
  111
- Emergency Shut-Down
  112
- Malfunctions
  113
- Measures Following on Demand Work
  122
6 Maintenance and Repairs

123
- Machine Care
  125
- Cleaning the Outside
  126
- Pressure Relief
  127
- Internal Cleaning
  129
- Maintenance and Inspection
  132
- Maintenance and Inspection Plan
  132
- Lubricant Fill Level and Changing the Lubricants
  135
- Repairs
  144
- Notes on Repair Work
  145
- Opening and Closing the Quick-Release Cover
  146
- Replacing the Blades and Spacer Rings
  150
- Replacing the Hexagonal Shaft
  168
- Replacing the Mechanical Seal
  172
- Replacing the Gear-Side Casing Protection Plate
  180
- Modifications for Changing the Flow Direction
  183
- Other Repairs
  186
- Maintenance Instructions for Special Equipment
  186
- Measures Following Repair and Maintenance Work
  187
- Queries
  188
7 Disposal

189
- Environmental Protection
  189
- Oil, Oily Waste and Grease
  189
- Plastics
  189
- Metals
  190
- Electrical and Electronic Waste
  190
- Final Decommissioning
  190
8 Accessories

191
- Frequency Converter
  191
- Reversing Control Unit
  191
- Monitoring Equipment
  192
- Dry Run Protection with Conductivity Sensor
  192
- Temperature Sensor
  192
- Pressure Monitoring Devices as Overpressure Protection
  192
- Flow Monitoring Devices
  193
- Auger Feed
  193
9 Appendix

194
- Data Sheet
  194
- Wear Parts
  194
- Assembly Drawing
  198
- Hpl 200
  198
- Hpl 300 / Hpl 300 N
  199
- HPL Gear Unit
  199
- Spare Parts List
  200
- Tools / Installation Aid
  204
- Parallel Keys
  209
- Checklist for Commissioning
  209
- EU Declaration of Conformity / EU Declaration of Incorporation
  211
- EU Declaration of Conformity
  211
- EU Declaration of Incorporation
  212
- Declaration of Conformity / UK - Declaration of Incorporation
  213
- Declaration of Conformity
  213
- Declaration of Incorporation
  214
- Lubricant List
  215
- Additional Documentation
  215
- Supplier Documentation
  215
- Technical Data (Maintenance)
  216
- Lubricants - Fill Levels
  216
- Tightening Torques (Guidelines)
  218
- Anchor Bolts - Setup
  219
10 Index

220

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