Bomag BMP 8500 Manuals

Manuals and User Guides for Bomag BMP 8500. We have 1 Bomag BMP 8500 manual available for free PDF download: Operating And Maintenance Instructions Manual

Bomag BMP 8500 Operating And Maintenance Instructions Manual (129 pages)

Multi-purpose compactor

Brand: Bomag | Category: Utility Vehicle | Size: 2.5 MB

Operating Instructions
1
Maintenance Instructions
1
Foreword
3
Machine Type
4
Serial-Number
4
Motor Type
4
Motor Number
4
Table of Contents
5
Table of Contents
6
Technical Data
8
Noise Value
11
General
14
Intended Use
14
Unintended Use
14
Safety Regulations
14
Who Is Allowed to Operate the Machine?
15
Conversions and Alterations to the Machine
15
Safety Notes in the Operating and Maintenance Instructions
15
Loading the Machine
15
Driving the Machine
16
Recovering/Towing the Machine
16
Starting the Machine
16
Refuelling
17
Driving on Inclinations and Slopes
17
Inclination
17
Parking the Machine
17
Maintenance Work
18
Work on Hydraulic Lines
18
Changing Hydraulic Hoses
18
Working on the Engine
18
Cleaning Work
19
Repair
19
Working on the Battery
19
Radio Remote Control
19
Information and Safety Stickers/Decals on the Machine
20
Stickers and Decals
21
Information Sticker "Bio Hydraulic Oil"
22
Information Sticker "Panolin 46"
22
Indicators and Controls
24
Description of Indicators and Control Elements
26
General Notes
26
Operation
32
Tests before Taking into Operation
32
BOSS Safety System
33
Function
33
Starting the Engine
34
Starting with Jump Wires
35
Driving the Machine (Cable Remote Control)
36
Cleaning after Use
38
Steering the Machine
38
Stopping the Machine
38
Switching the Vibration on and off
39
Automatic
39
Safety Inspection for the Cable Remote Control
39
Manual
40
Shut down the Engine
41
Shutting down the Engine Manually
42
Starting Operation of the Radio Remote Control
43
Inserting the Replacement Power Pack
43
Switching on the Transmitter
43
Switching off the Transmitter
45
Long Distance Shut-Down
45
Work Function
45
Replacing, Recharging the Radio Remote Control Power Pack
47
Charging the Power Pack in the Machine
47
Charging the Power Pack with the External Battery Charger
48
Safety Inspection for the Radio Remote Control
49
Switching off of Radio Remote Control in Case of Radio Interferences
50
Switching ECO-Mode on and off
50
Resetting the Control after Switching off by Radio Interference
50
Input of Code Numbers
50
Entering the Machine Type Code
51
Setting ECO-Mode
51
Teaching the BOSS Safety System Transponder
52
Assembling/Removing the Drum Extension
53
Loading and Transport
53
Maintenance
56
General Notes on Maintenance
56
Notes on the Fuel System
56
Notes on the Performance of the Engine
56
Oil Viscosity
57
Engine Oil
57
Quality
57
Fuels and Lubricants
57
Fuels
58
Coolant
58
Oil Change Intervals
58
Winter Fuel
58
Mineral Oil Based Hydraulic Oil
59
Bio-Degradable Hydraulic Oil
59
Table of Fuels and Lubricants
60
Running-In Instructions
61
Maintenance after 50 Operating Hours
61
Maintenance Table
62
Every 10 Operating Hours
65
Check the Engine Oil Level
65
Checking the Hydraulic Oil Level
65
Checking the Fuel Level
66
Check the Water Separator
66
Checking the Coolant Level
67
Changing Engine Oil and Oil Filter
69
Every 250 Operating Hours
69
Check the Air Intake Hose
69
Checking, Tensioning, Replacing the V-Belt
71
Changing the V-Belt
71
Clean the Cooling Fins on Engine and Hydraulic Oil Cooler
72
Cleaning with Compressed Air
72
Change the Oil in the Vibrator Shaft Housing
73
Cleaning with Cold Cleansing Agent
73
Checking the Central Screw of the Drive Hub
75
Change the Fuel Filter Cartridge
77
Every 500 Operating Hours
77
Changing the Fuel Precleaner, Bleeding the Fuel System
77
Draining the Fuel Tank Sludge
77
- Bleed the Fuel System
  78
- Checking the Main Battery Switch
  79
Battery Service, Checking the Main Battery Switch
79
Check the Rubber Buffers
80
Every 1000 Operating Hours
81
Checking, Adjusting the Valve Clearance
81
Safety Field Measurement of the Boss Safety System
82
Every 2000 Operating Hours
83
Change Hydraulic Oil and Filter
83
- Check the Oil Level in the Inspection Glass
  84
- Remove the Radiator Cap
  84
Change the Coolant
84
Change the Fuel Lines
86
Checking the Injection Pressure
86
Every 3000 Operating Hours
87
Checking the Fuel Injection Pump
87
Checking the Fuel Injection Timing
87
As Required
89
Check, Clean, Replace the Combustion Air Filter
89
Dry Cleaning of the Filter Cartridge
91
Adjust the Scrapers
92
Tightening Torques for Screws with Metric Unified Thread
92
Engine Conservation
93
Trouble Shooting
95
Trouble Shooting
96
General Notes
96
Engine Problems
97
Problems with Remote Control Hetronic with Spiral Cable
99
Problems with Radio Remote Control Hetronic in Radio Operation
102
Faults in BOSS Safety System
104
Fault Indicator
105
- Overview
  106
- Fault Codes of Travel Functions
  106
- Fault Codes Steering
  110
- Fault Codes of Remote Control
  111
- General Fault Codes Diesel Engine, Machine
  112
- Fault in BOSS Safety System
  117
- Faults in Parameterization
  118
- Outputs for Travel Functions
  119
Input Codes for BLM Control
119
- Outputs for Work Functions
  120
- Inputs Logic and Power Module
  121
- Diesel Engine, Machine Electrics
  121
- Checking the Function of the Remote Controls
  123
- System Information
  124
- Setting the Remote Control Type
  124
- Fault Log
  124
- Reading out the Operating Hour Meter
  125
- Setting the Machine Type
  125

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