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Boeing 707 manual available for free PDF download: Wiring
Boeing 707 Wiring (264 pages)
ASSEMBLY OF CONNECTORS WITH REAR RELEASE CONTACTS
Brand:
Boeing
| Category:
Aircrafts
| Size: 2 MB
Table of Contents
, 727-787 Standard Wiring Practices Manual Assembly of Deutsch Dl Type Connectors
5
Table of Contents
5
Part Numbers and Description
6
Connector Part Numbers
6
Contact Part Numbers
6
Connector Disassembly
7
Connector Disconnect
7
Contact Removal
7
Connector Assembly
8
Contact Assembly
8
Contact Insertion
9
, 727-787 Standard Wiring Practices Manual Bacc63De, Bacc63Df, Bacc63Dg, and Bacc63Dh Quick Disconnect Circular Connectors
11
Connector Part Numbers
12
Part Numbers and Description
12
Contact Part Numbers
16
Connector Disassembly
17
Separation of the BACC63DE Pug and the BACC63DF Receptacle
17
Separation of the BACC63DG Plug and the BACC63DH Receptacle
17
Contact Removal
18
Seal Plug Removal
20
Necessary Tool
20
Connector Assembly
21
Shield Ground Wire Assembly - at the End of the Cable Jacket
21
Cable Preparation
22
Shield Ground Wire Assembly - Not at the End of the Cable Jacket
22
Increase of the O.D. of a Wire
23
Contact Assembly
25
Contact Insertion
31
Spare Contact Installation
34
Connection of the BACC63DE Plug and the BACC63DF Receptacle
35
Connector Installation
35
Seal Plug or Seal Rod Installation
35
Connection of the BACC63DG Plug and BACC63DH Receptacle
36
, 727-787 Standard Wiring Practices Manual Bacc63Ed, Bacc63Ee and Bacc63Ef Miniature Circular Connectors
39
Connector Part Numbers
40
Part Numbers and Description
40
Contact Part Numbers
42
BACC63ED, BACC63EE, and BACC63EF Connectors
44
Insert Configurations
44
Connector Disassembly
46
Contact Removal
48
Connector Assembly
49
Seal Plug Removal
49
Shield Ground Wire Assembly
49
Contact Assembly
50
Preparation of a Wire that Has an Oversize Insulation Diameter
53
Necessary Materials
53
Contact Insertion
54
Increase the O.D. of an Unshielded Wire
54
Seal Plug Installation
58
, 727-787 Standard Wiring Practices Manual Assembly of Mil-C-83723 Series III Type Connectors
59
Paragraph Page
60
Damage Conditions
61
General Data
61
Minimum Wire O.D. for an Environmentally Sealed Connector
61
Maximum Wire O
62
Connector Part Numbers
63
Part Numbers and Description
63
BACC63BR and BACC63BT Thread Coupled Firewall Connectors
64
BACC63CM and BACC63CN Thread Coupled Firewall Connectors
66
Matrix 527() Connectors
67
MIL-C-83723 Series III Connectors
68
RMS R0735( )A( ) Bayonet Coupled, Flange Mount Receptacle
69
Amphenol Special Audio Connector
70
Contact Part Numbers
71
Insert Configurations
76
Connector Disassembly
80
Seal Plug and Seal Rod Removal
80
Necessary Tools
80
Contact Removal
81
Unwired Contact Removal
82
Connector Assembly
83
Wire Preparation
83
Increase of the O.D. of the Wire - Shielded Wire
86
Increase of the O.D. of the Wire - Unshielded Wire
89
Decrease of the O.D. of the Wire
90
Preparation of Champlain 24-00033 and Champlain 24-00034 Wire
91
Necessary Materials
91
Preparation of Rockbestos or Cerro H22-4000 Wire
92
Preparation of Specialty Cable 852-4985339 Cable Wire
95
Preparation of BMS 13-67 Type 2, Class 1 Cable (Wire Type Code 9U) for Termination in a BACC63CM or CN Connector
96
Wire Preparation
96
Preparation of BMS 13-67 Type 2, Class 1 Cable (Wire Type Code 9U) for Termination in a BACC63CM or CN Connector with a Shield Ground Wire
97
Increase of the O.D. of a Wire - Shielded Cable, Firewall Leakage Configuration
99
Increase of the O.D. of a Wire - Unshielded Wire and Cable, Firewall Leakage Configuration
103
Contact Assembly
104
Contact Insertion
107
Backshell and Strain Relief Assembly
109
Connector Installation
109
Seal of an Empty Contact Cavity
109
, 727-787 Standard Wiring Practices Manual Assembly of Mil-C-5015 Type Connectors with Rear Release Contacts
111
Connector Part Numbers
112
General Data
112
Minimum Wire O.D. for an Environmentally Sealed Connector
112
Part Numbers and Description
112
Contact Part Numbers
115
Connector Assembly
117
Connector Disassembly
117
Contact Removal
117
Insert Configurations
117
MIL-C-5015 Series Connectors
117
Wire Preparation
117
Contact Assembly
119
Contact Insertion
123
Spare Contact and Seal Plug Installation
124
, 727-787 Standard Wiring Practices Manual Assembly of Mil-C-38999 Connectors
127
General Data
128
Minimum Wire O.D. for an Environmentally Sealed Connector
128
Part Numbers and Description
128
Connector Part Numbers
129
Contact Part Numbers
135
Coax Contact Part Numbers and Components
142
Necessary Parts
143
Quadrax Contact Part Numbers
144
Insert Configurations
145
Insert Configurations for MIL-C-38999 Series I and Series III Connectors
145
Connector Disassembly
155
Contact Removal
155
Connector Assembly
158
Standard Contact Crimp Tools
158
Cable Preparation for Shield Termination in the Connector Insert
170
Cable Preparation for Shield Termination - Isolated Shields, Solder Sleeve and Dead End
171
Standard Contact Assembly
173
Assembly of a Contact with Oversize Wire
175
Necessary Materials
176
Necessary Tools
179
Assembly of Size 8 BACC47GM1 and BACC47GN1 Quadrax Contacts
186
Contact Insertion
194
Installation of Size 8 Quadrax Contacts
197
Connection of the Plug and the Receptacle
200
Plug and Receptacle Connection
200
Spare Contact and Seal Plug Installation
200
, 727-787 Standard Wiring Practices Manual Assembly of Bacc63Eb Connectors
201
Necessary Tools
204
Connector Disassembly
205
Seal Plug Removal
205
Accessory Adapter Removal
206
Backshell Disassembly
206
Separation of the Backshell from the Connector
206
Connector Assembly
208
Contact Assembly
208
Shield Termination Ring Removal
208
Contact Insertion
209
Accessory Adapter Installation
213
Assembly of the 319-139W1 Backshell
213
Seal Plug Installation
213
Standard Strain Relief Assembly
213
Cable Preparation - Shield Pull through Shield Termination
215
Backshell Assembly
216
Assembly of the Shield Termination Ring
219
Shield Sock Termination
221
Installation of the Strain Relief Boot
222
, 727-787 Standard Wiring Practices Manual Assembly of Mil-C-26482 Series II Rear Release Connectors
227
Connector Part Numbers
228
General Data
228
Minimum Wire O.D. for an Environmentally Sealed Connector
228
Part Numbers and Description
228
Contact Part Numbers
230
Insert Configurations
234
Connector Disassembly
238
Contact Removal
238
Seal Plug and Seal Rod Removal
238
Unwired Contact Removal
239
Connector Assembly
240
Wire Preparation
240
Seal of an Empty Contact Cavity
243
Approved Tool Suppliers
244
Backshell and Strain Relief Assembly
244
Contact Crimp Tools
244
Contact Removal Tools
244
Contact Insertion Tools
245
, 727-787 Standard Wiring Practices Manual Cory and Tri-Star Cslt2-21P() Connectors
247
Connector Part Numbers
248
Part Numbers and Description
248
Contact Part Numbers
249
Insert Configurations
249
Connector Disassembly
250
Connector Separation
250
Contact Removal
251
Connector Assembly
252
Contact Assembly
252
Contact Insertion
255
Connector Installation
256
Plug and Receptacle Connection
256
Approved Tool Suppliers
257
Crimp Tools
257
Insertion and Removal Tools
258
Connector Disassembly
260
Connector Part Numbers
260
Contact Part Numbers and Components
260
Contact Removal
260
Part Numbers and Description
260
Connector Assembly
261
Contact Assembly
261
Removal Seal Rod
261
Contact Insertion
263
Plug and Receptacle Connection
264
Protective Cap Installation
264
Seal Rod Installation
264
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