Bil-Jax XLB-4725A Manuals

Manuals and User Guides for Bil-Jax XLB-4725A. We have 1 Bil-Jax XLB-4725A manual available for free PDF download: Operation And Maintenance Manual

Bil-Jax XLB-4725A Operation And Maintenance Manual (130 pages)

Proportional Hydraulic Boom Lift

Brand: Bil-Jax | Category: Boom Lifts | Size: 3 MB

Table of Contents
3
Safety
7
Introduction
7
Before Operation
9
During Operation
10
Table 1-1. Minimum Safe Approach Distances
10
Maintenance Safety
12
Damaged Equipment Policy
13
Introduction
15
General Description
15
Specifications
16
Warranty
16
Table 2-1. Specifications
16
Operation
17
Operator Controls
17
Figure 3-1. Battery ON/OFF Switch
17
Normal Operating Procedure
22
Emergency Lowering
23
Manual Boom Rotation
23
Figure 3-4. Emergency Lowering Valve
23
Figure 3-5. Boom Rotation
23
Battery Recharge (DC Model Only)
24
Figure 3-6. Battery Charger and Receptacle
24
Figure 3-7. Battery Charger
25
Boom Lift Transport
26
Figure 3-8. Breakaway Safety Cable
26
Figure 3-9. Jack Travel Position
26
Figure 3-10. Trailer Hitching Checkpoints
27
Figure 3-11. Backup Lever Position
28
Maintenance
29
Scheduled Service Checks
29
Table 4-1. Daily/Weekly Service Checks
29
Table 4-2. Monthly Service Checks
30
Wheel Nut Torque Requirements
31
Lubrication
31
Figure 4-1. Wheel Nut Tightening Sequence
31
Figure 4-2. Lubricate Monthly
31
Figure 4-3. Lubricate Semi-Annually
32
Figure 4-4. Lubrication of Dexter Axles
33
Hydraulic System
34
Figure 4-5. Hydraulic Cylinder Removal
35
Figure 4-6. Hydraulic Cylinder Repair
37
Leveling System
39
Figure 4-7. Checking Outrigger Bushings
39
Figure 4-8. Outrigger Bushing Replacement
40
Figure 4-9. Adjusting Axle Position Switches
41
Troubleshooting
42
Table 4-3. Troubleshooting Chart
42
Figure 4-10. Lower Controller Board
44
Table 4-5. LED Indicators
45
Table 4-6. Upper Control Box Specifications
45
Figure 4-11. Level Sensor
46
Table 4-7. Level Sensor Leds
46
Figure 4-12. DC Model Hydraulic Diagram
47
Figure 4-13. Gas Model Hydraulic Diagram
48
Figure 4-14. PC Logic Diagram, DC Model
49
Figure 4-15. PC Logic Diagram, Gas Model
50
Material Safety Data Sheets
51
Replacement Decals
55
Table 4-4. Error Codes
55
Table 5-1. Replacement Decals, DC Model
55
Figure 5-3. Decal Locations, Power Compartments Exterior
60
Figure 5-4. Decal Locations, Power Compartment Interior
60
Parts List
61
Upper Boom Parts List
62
Figure 6-1. Upper Boom
62
Table 6-1. Upper Boom Parts List
63
Lower Boom Parts List
64
Figure 6-2. Lower Boom
64
Table 6-2. Lower Boom Parts List
65
Upper Cylinder Parts List
66
Figure 6-3. Upper Cylinder
66
Table 6-3. Upper Cylinder Parts List
67
Lower Cylinder Parts List
68
Figure 6-4. Lower Cylinder
68
Table 6-4. Lower Cylinder Parts List
69
DC Model Battery Compartment Parts List
70
Figure 6-5. DC Model Battery Compartment
70
Table 6-5. DC Model Battery Compartment Parts List
71
Gas Model Engine Compartment Parts List
74
Figure 6-6. Gas Model Engine Compartment
74
Table 6-6. Gas Model Engine Compartment Parts List
75
DC Model Power Compartment Parts List
78
Figure 6-7. DC Model Power Compartment
78
Table 6-7. DC Model Power Compartment Parts List
79
Gas Model Power Compartment Parts List
82
Figure 6-8. Gas Model Power Compartment
82
Table 6-8. Gas Model Power Compartment Parts List
83
Frame and Rotation Unit List
86
Figure 6-9. Frame and Rotation Unit
86
Table 6-9. Frame and Rotation Unit Parts List
87
6-10 Hitch and Jack Assembly Parts List
88
Figure 6-10. Hitch and Jack Assembly
88
Table 6-10. Hitch and Jack Assembly Parts List
89
Square Tube Axle and Wheel Assembly Parts List
92
Figure 6-11. Square Tube Axle and Wheel Assembly
92
Table 6-11. Square Tube Axle and Wheel Assembly Parts List
93
Hex Tube Axle and Wheel Assembly Parts List
94
Figure 6-12. Hex Tube Axle and Wheel Assembly
94
Table 6-12. Hex Tube Axle and Wheel Assembly Parts List
95
6-13 Tail Lights and Junction Box Parts List
96
Figure 6-13. Tail Lights and Junction Box
96
Table 6-13. Tail Lights and Junction Box Parts List
97
6-14 Front Outriggers Parts List
98
Figure 6-14. Front Outriggers
98
Table 6-14. Front Outriggers Parts List
99
6-15 Rear Outrigger Parts List
100
Figure 6-15. Rear Outrigger
100
Table 6-15. Rear Outrigger Parts List
101
6-16 Basket Parts List
102
Figure 6-16. Basket
102
Table 6-16. Basket Parts List
103
6-16A Basket Parts List, Early Model
106
Figure 6-16A. Basket, Early Model
106
Table 6-16A. Basket Parts List, Early Model
107
6-17 Upper Control Box - External Parts List
110
Figure 6-17. Upper Control Box (DC Model) - External
110
Table 6-17. Upper Control Box - External Parts List
110
6-18 Upper Control Box - Internal Parts List
111
Figure 6-18. Upper Control Box (DC Model) - Internal
111
Table 6-18. Upper Control Box - Internal Parts List
111
6-19 Lower Control Box Parts List
112
Figure 6-19. Lower Control Box (Gas Model)
112
Table 6-19. Lower Control Box Parts List
113
6-20 Proportional Valve Assembly Parts List
114
Figure 6-20. Proportional Valve Assembly
114
Table 6-20. Proportional Valve Assembly Parts List
114
6-21 Surge Brakes Parts List
115
Figure 6-21. Surge Brakes
115
Table 6-21. Surge Brakes Parts List
115
6-22 DC Model Hydraulic System Parts List
116
Figure 6-22. DC Model Hydraulic System
116
Table 6-22. DC Model Hydraulic System Parts List
117
6-23 Gas Model Hydraulic System Parts List
118
Figure 6-23. Gas Model Hydraulic System
118
Table 6-23. Gas Model Hydraulic System Parts List
119
ANSI Reprint
121
Table 7-1. Minimum Safe Approach Distance (M.S.A.D.) to Energized
127
(Exposed or Insulated) Power Lines and Parts
127

Bil-Jax Categories

Lifting Systems Boom Lifts Utility Vehicle Log Splitter

More Bil-Jax Manuals

Bil-Jax XLB-4725A Manuals

Bil-Jax XLB-4725A Operation And Maintenance Manual (130 pages)

Table of Contents

Related Products

Bil-Jax Categories