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BIFFI EFS3000 manual available for free PDF download: Installation, Operation And Maintenance Manual
BIFFI EFS3000 Installation, Operation And Maintenance Manual (132 pages)
Electric Fail-Safe Actuators
Brand:
BIFFI
| Category:
Controller
| Size: 24 MB
Table of Contents
Table of Contents
3
Section 1: General Safety Instructions
7
Manufacturer
7
Device Intended Use
7
Terms and Conditions
8
Manufacturer's Liability
8
Applicable Standards and Regulations
8
Installation in Hazardous Area
9
Marking for Application in Hazardous Area
9
Label for ICON3000
9
Label for EFS3000
10
Extract from the Standard
10
Section 2: Device Description
11
General
11
Main Parts Description
12
Operating Principle
13
Section 3: Storage and Pre-Installation
14
Checks to be Carried out on Receipt of the Actuator
14
Actuator Handling
14
Storage Procedure
15
Section 4: Assembling the Actuator
16
Section 4: Assembling the Actuator Onto the Valve
16
Actuator Supplied with Insert Already Machined
16
Section 5: Adjustment of Angular Stroke
18
Adjustment of Angular Stroke
18
Section 6: Installation
19
Working Condition
19
Removing the Electrical Enclosures Covers
19
Electrical Connections
20
Cable Entries
21
Safety Instructions for Installation in Hazardous Area
23
Instructions for the Explosion-Proof Enclosures
23
Installation in Ambient Temperature with Explosive Dusts
24
Section 7: EFS Operation
25
Operating the EFS3000 for the First Time
25
ESD Clutch Status
26
Local Shutdown Operation, Reset and Autoreset
26
EFS Shutdown Action
27
Manual Override Operation
28
Partial Stroke Test
29
Command to Initiate PST Cycle
30
Reset of PST Cycle
30
PST Report and Warning
30
PST Curves and PST Baseline
31
Remote Signaling
31
EFS Local Report
32
Entering the VIEW and SETUP Menu Mode
33
Section 8: Actuator Operation
34
Actuator Local Controls
34
Local Indication
34
Locking the 3-Position Selector
34
Remote Control
34
Remote Commands
35
Output Contacts
37
Input PST/EFS
37
Interlock Inputs
38
Section 9: Optional Modules
39
Fieldbus Interface for Remote Control Via Fieldbus
39
AIN/AOUT Card
39
The 4 to 20 Ma Analog Output
40
The 4 to 20 Ma Analog Input
41
Bluetooth Card
42
Base Card of EFS3000
43
Section 10: Local Controls
45
Description of the Local Operator Interface
45
Local Operator Interface
45
Description of Variables and Reports
47
Configuration Options
49
Actuator Set-Up
50
Nameplate
50
Valve Data
51
Maintenance
51
Entering the View Mode
52
Entering the Set-Up Mode
53
Exit from View and Set-Up Mode
54
Section 11: Set-Up Menu
55
Set-Up Menu
55
Section 12: View Menu
57
View Menu
57
Section 13: Set-Up Routines
59
Actuator Set-Up
59
Set Stroke Limits
59
Torque Set-Up
61
EFS Set-Up
61
Remote Controls
63
Local Controls
64
Output Relays
65
Positioner
68
Fail-Safe
70
OUT 4 to 20 Ma
71
Interlock
71
Two-Speed Timer
72
BUS (or FDI Control)
73
Miscellaneous
73
Time and Date
74
Factory Settings
74
Torque Limits
75
Lithium Battery
76
Valve Data
77
Maintenance
78
Set Password
78
Clear Alarm Log
79
Set Torque Reference
79
Set Curve Reference
79
Clear Recent Data Log
80
Set Maintenance Date
80
Set Data Logger
81
Set PST Reference
82
PST Commands (Normal or Baseline)
82
Set ESD Reference
82
Example of Set-Up Routine: Torque Set-Up
83
Section 14: View Routines
84
Actuator Set-Up
84
Nameplate
85
Valve Data
86
Maintenance
86
Alarm Log
86
Torque Profile
87
Torque Curve
88
Operation Log
89
Maintenance Date
91
Data Logger
92
Example of View Routine: Torque Set-Up
95
PST Graph
96
ESD Graph
97
Section 15: Local Indicator Setting
98
Local Indicator Setting
98
Section 16: Manual Operation
103
Section 16: Manual Operation and Fail-Safe Speed Setting
103
Hydraulic Control Group Diagram
103
Control Group Functions
104
Adjustment of Fail-Safe Time
105
Manual Override to Operate the EFS3000 When Electrical Power Is Not Available
106
Accumulator Recharge
107
Section 17: Maintenance and Troubleshooting
109
Routine Maintenance
109
Special Maintenance
110
Repairs
110
Lithium Battery Change
110
Troubleshooting
112
The LED of EFS Card Is Always off
113
The Electronics of Electric Actuator Do Not Switch on When Powered
113
DC Output Voltage Not Available at the Terminals
113
The Actuator Does Not Work from Remote Controls
113
The Motor Is very Hot and Does Not Start
114
The Valve Does Not Seat Correctly
114
Excessive Torque for Valve Operation
115
The Actuator Does Not Stop in Fully Open or Fully Closed Position
115
The Numeric Position Display Indicates 'E01
115
Diagnostic Messages
115
Alarm Table Available Controls
117
Warning Table
119
Section 18: Exploded View and Parts List
121
Exploded View and Parts List
121
Parts List
124
Section 19: Lubrication
128
Lubrication
128
Section 20: Operational Tests and Inspections
129
Operational Tests and Inspections
129
Section 21: Disassembling and Take down
130
Disassembling and Take down
130
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