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2016 RR 250 2T
Beta Motorcycles 2016 RR 250 2T Manuals
Manuals and User Guides for Beta Motorcycles 2016 RR 250 2T. We have
2
Beta Motorcycles 2016 RR 250 2T manuals available for free PDF download: Workshop Manual, Owner's Manual
Beta Motorcycles 2016 RR 250 2T Workshop Manual (122 pages)
MY 2020
Brand:
Beta Motorcycles
| Category:
Engine
| Size: 20 MB
Table of Contents
Table of Contents
2
Introduction
4
Engine Technical Specifications
6
Special Equipment
7
1 Engine Removal from Vehicle
8
2 Engine Disassembly
19
Clutch/Gear Oil Drain
19
Spacer
19
Removal of Piston, Cylinder and Head
20
Removal of Ignition Unit
23
Removal of Flywheel Cover
23
Stator Removal
23
Removal of Flywheel
24
Removal of Pick-Up Unit
24
Removal of Electric Ignition
25
Removal of Start Motor
26
Removal of Bendix Coupling
26
Unit, Main Gear, Centrifugal Unit, Gearshift
27
Organs, Kickstart
27
Removal of Coolant Liquid Pump
30
Removal of Centrifugal Unit and Leverage
31
Disassembly of Clutch Unit and Countershaft Counterweight
34
Pedal Kickstart - Optional
37
External Gearshift Unit
39
Intake System
40
Gearshift
41
Opening the Crankcase
41
Counterweight Support Shaft
42
Crankshaft
42
Internal Gearshift Unit and Complete Gearbox
43
Disassembly of Parts from Crankcases
45
Right Crankcase Half
45
Left Crankcase Half
47
3 Engine Checks and Assembly
48
Crankcase Half
48
Application of Right Crankcase Half Parts
49
Application of Left Crankcase Half Parts
51
Connecting Rod and Engine Shaft Check
52
Assembly of Complete Crankshaft
53
Gear Unit: Checks and Reassembly
54
Gearbox Unit Check
54
Primary Unit Assembly
55
Secondary Unit Assembly
56
Device
57
Gearbox and Internal Gearshift Assembly
59
Counterweight Support Shaft
62
Closing the Engine Crankcase
63
External Gearshift
64
Checking the Complete Drive Shaft
64
External Gearshift Assembly
66
Kickstarter Device - Optional
67
Checking the Kickstart Shaft Unit and Assembly
67
Assembly of Kickstarter Device
68
Counterweight, Primary Gear and Clutch Unit
70
Inspection of Counterweight and Primary Gear
70
Application of Primary Gear and Counterweight
70
Checking the Clutch Case, Roller Bearing and Internal Centre Bearing
72
Checking the Clutch Discs
73
Checking the Springs
73
Checking the Clutch Drum and Cap
74
Checking the Thrust Bearing Device
74
Clutch Unit Assembly
75
Coolant Liquid Pump and Centrifugal Unit
78
Checking the Pump Unit and Disassembly, Centrifugal Unit and Idler Unit
79
Centrifuge Unit Group Assembly
80
Pump Unit Assembly
83
Assembly of Complete Clutch Cover and Pump Unit
83
Electric Ignition Unit
86
3.10.1 Bendix Coupling Checks
86
Ignition Unit Coupling to Engine
86
Ignition System
87
3.11.1 Ignition System Check
88
Coupling of Ignition System to Crankcase
88
Thermal Unit
91
Checking the Piston and Elastic Bands
91
3.12.2 Cylinder Check
92
Piston Cylinder Coupling Play
93
Checks and Exhaust Valve Unit Disassembly
93
3.12.5 Exhaust Valve
95
Unit Assembly
95
Piston, Pin Bolt, Elastic Bands and Cylinder Assembly
97
Check of Crankcase/Cylinder Gasket Thickness
99
3.12.8 Head Application
100
3.12.9 Exhaust Valve
101
Adjustment
101
Check of Intake Unit and Assembly
105
Insertion of Clutch Rod and Pinion Spacer
107
4 Engine Reassembly in the Vehicle
108
Table of Engine Components Tightening Torques
118
Table of Frame/Engine Tightening Torques
120
Table of Superstructure Tightening Torques
120
Recommended Engine Maintenance
121
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Beta Motorcycles 2016 RR 250 2T Owner's Manual (86 pages)
Brand:
Beta Motorcycles
| Category:
Motorcycle
| Size: 8 MB
Table of Contents
Table of Contents
3
Operating Instructions
5
Symbols
5
Riding Safety
6
Chapter 1 General Information
7
Tools Kit
8
Frame Identification
8
Engine Identification
8
Vehicle Identification Data
8
Familiarizing with the Vehicle
10
Main Parts
10
Specifications
11
Weight
11
Capacities
11
Dimensions
11
Front Suspension
11
Tyres
11
Engine
12
Front Brake
12
Rear Brake
12
Rear Suspension
12
Electrical System
14
Electrical Diagram
14
Legend Electrical Diagram
15
Recommended Lubricants and Liquid
16
Oil Recommendations
16
Chapter 2 Operation
17
Main Parts
18
Fuel Cock
18
Fuel Tank Cap
18
Clutch Lever
19
Mixer Oil Tank Cap
19
Starter
19
Front Brake Lever and Gas Control
20
LH Switch
20
Starter Button
20
Brake Pedal
21
Gear Change Lever
21
Kickstart
21
Side Stand
21
Steering Lock
22
Digital Rpm Indicator Operating Instructions
23
Checks before and after Use
29
Running in
29
Refuelling
30
Engine Shut-Down
31
Oil Mixer Refuelling
31
Starting the Engine
31
Chapter 3 Adjustments
32
Key to Symbols
33
Brakes
33
Clutch
33
Adjustment of Gas Clearance
34
Adjusting the Idle Speed
34
Exhaust Valve Control Adjustment
38
Handlebar Adjustment
38
Adjusting Fork
39
Shock Absorber
40
Chapter 4 Checks and Maintenance
44
Engine Oil
45
Key to Symbols
45
Liquid Coolant
46
Replacement
47
Air Filter
49
Spark Plug
50
Draining the Carburettor Float Chamber
51
Carburettor
51
Checking the Float Level
52
Check the Level of the Front Brake Fluid
53
Restoring the Level of the Front Brake Fluid
53
Bleeding the Front Brake
54
Brake Disc Thickness Control
55
Front Brake Lining Control
55
Check the Level of the Rear Brake Fluid
56
Restoring the Level of the Rear Brake Fluid
56
Bleeding the Rear Brake
57
Brake Disc Thickness Control
58
Front Brake Lining Control
58
Check the Level
59
Clutch Control
59
Bleeding
60
Check and Adjusting of Steering Play
61
Fork Oil
62
Front Wheel
66
Rear Suspension Leverage
67
Tyres
67
Chain
68
Headlight
70
Battery
71
Charging the Battery
72
Fuses
73
General Precautions
74
Cleaning the Vehicle
74
Prolonged Inactivity
75
Scheduled Maintenance Vehicle
76
Tightening Torque Overview
78
Chapter 5 Removing and Installing Superstructures
79
Chapter 6 Troubleshooting
84
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