BENDIX BA-921 COMPRESSOR-STD-CLOSED ROOM Manuals

Manuals and User Guides for BENDIX BA-921 COMPRESSOR-STD-CLOSED ROOM. We have 3 BENDIX BA-921 COMPRESSOR-STD-CLOSED ROOM manuals available for free PDF download: Service Data Sheet, Service Data, Installation Instructions

BENDIX BA-921 COMPRESSOR-STD-CLOSED ROOM Service Data Sheet (41 pages)

COMPRESSOR: STANDARD AND CLOSED ROOM

Brand: BENDIX | Category: Compressor | Size: 1 MB

Description
1
Operation
2
Crankcase Base Cover
2
Typical Compressor Drive Flanges
2
Air Intake (Loaded)
3
Air Compression (Loaded)
3
Standard and Closed Room Ba-921 Compressor Charging Systems
3
Operation - Loaded (Intake)
3
Non-Compression of Air (Unloaded)
4
Section 1: for Standard Compressor. See Figure
4
Section 2: for Closed Room Compressor. See Figure
4
Lubrication
5
Cooling
5
Air Induction
6
Caterpillar
6
Caterpillar C7/C9 Engines
6
Detroit Diesel
7
Caterpillar C11, C13, C15 and C18 Engines
7
Preventative Maintenance
7
Compressor Cooling
7
Oil Passing
8
Compressor Drive
8
Compressor Unloader & Governor
8
Service Tests
8
Important Note
8
Standard Compressor Exploded View
9
Closed Room Compressor Exploded View
10
In Service Operating Tests
11
Leakage Tests
11
Cylinder Head
11
Inlet, Discharge & Unloader
11
Compressor Removal & Disassembly
12
Maintenance Kits & Service Parts
12
Preparation for Disassembly
13
Crankcase Cover
14
Rear End Cover
14
Cleaning of Parts
14
Cylinder Head Assembly
14
Inspection of Parts
15
Cylinder Head, Cooling Plate/Valve Plate Assembly/Unloader Mechanism
15
Crankcase
15
Foot Pounds to Inch Pounds
15
Standard Compressors
16
Closed Room Compressors
16
Closed Room Compressor Head Bolt Torque Sequence
16
Unloader Installation
17
Testing the Rebuilt Compressor
17
Installing the Compressor
17
Compressor Specifications (All)
18
Torque Specifications
18
Advanced Troubleshooting Guide for Air Brake Compressors
19
Introduction to the Air Brake Charging System
20
The Air Brake Charging System
20
Maintenance Schedule and Usage Guidelines
21
Air Brake Charging System Troubleshooting
22
What You Should Do
22
Duty Cycle too High
24
Tests
32
Excessive Oil Leakage at the Head Gasket
32
Air Brake System and Accessory Leakage
32
Air Compressor Discharge Temperature and Air Dryer Inlet Temperature
32
Governor Malfunction
33
Governor Control Line
33
Compressor Unloader Leakage
33
Information about the BASIC Test Kit (Bendix P/N 5013711)
34
Measure the Charging System Contents
35
How to Use the BASIC Test
36
Air Brake System Leakage Test
36
If no Air Leakage was Detected in Step D
36
Air Brake System - Cold Weather Operation Tips
37
Engine Idling
37
Discharge Lines
37
High Duty Cycle Vehicles (City Transit Coaches, Refuse Haulers, Etc.)
38
System Leakage
38
Reservoir Draining (System Without Air Dryer)
38
Alcohol Evaporator or Injector Systems
38
Additional Cold Weather Operation Tips for the Air Brake System
39
Thawing Frozen Air Lines
39
Supporting Air and Electrical Lines
39
Automatic Drain Valves (System Without Air Dryer)
39

BENDIX BA-921 COMPRESSOR-STD-CLOSED ROOM Service Data (17 pages)

AIR POWER COMPRESSOR

Brand: BENDIX | Category: Air Compressor | Size: 0 MB

Operation
2
Preventative Maintenance
3
Service Tests
4
Leakage Tests
5
Maintenance Kits & Service Parts
5
Preparation for Disassembly
6
Cylinder Head
6
Cleaning of Parts
8
Inspection of Parts
8
Crankcase Cover
9
Installing the Compressor
9
Torque Specifications
10

BENDIX BA-921 COMPRESSOR-STD-CLOSED ROOM Installation Instructions (4 pages)

Brand: BENDIX | Category: Air Compressor | Size: 1 MB

General Safety Guidelines
1
Kit Components
1
Gear Replacement Procedure
1
Secure the Compressor in a Vise to Help Mitigate Risk of Personal Injury.
2
Using a Pneumatic or Electric Torque Gun with a 27-MM Socket, Loosen the Lock Nut
2
Position a Gear Puller on the Drive Gear and Hand Snug the Puller Screw
2
Again, Using a Pneumatic or Electric Torque Gun with a 27-MM Socket, Tighten the Gear Puller Screw
2
Once the Lock Nut Is Removed, the Gear Can Slide Off.
2
Once the Gear Is Removed, Thoroughly Clean the Gear and Inspect It for any Physical Damage.
3
Replace the Lock Nut and Hand Tighten Counter-Clockwise (this Is a Left-Hand Threaded Lock Nut).
3
Additional Information
4

BENDIX Categories

Control Unit

Washer Automobile Accessories Automobile Parts Air Compressor

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